The similar molecular structure but different geometries of the carbon nanotube (CNT) and graphene nanoribbon (GNR) create a genuine opportunity to assess the impact of nanofiller geometry (tube vs. ribbon) on the electromagnetic interference (EMI) shielding of polymer nanocomposites. In this regard, GNR and its parent CNT were melt mixed with a polyvinylidene fluoride (PVDF) matrix using a miniature melt mixer at various nanofiller loadings, i.e., 0.3, 0.5, 1.0 and 2.0 wt%, and then compression molded. Molecular simulations showed that CNT would have a better interaction with the PVDF matrix in any configuration. Rheological results validated that CNTs feature a far stronger network (mechanical interlocking) than GNRs. Despite lower powder conductivity and a comparable dispersion state, it was interestingly observed that CNT nanocomposites indicated a highly superior electrical conductivity and EMI shielding at higher nanofiller loadings. For instance, at 2.0 wt%, CNT/PVDF nanocomposites showed an electrical conductivity of 0.77 S·m−1 and an EMI shielding effectiveness of 11.60 dB, which are eight orders of magnitude and twofold higher than their GNR counterparts, respectively. This observation was attributed to their superior conductive network formation and the interlocking ability of the tubular nanostructure to the ribbon-like nanostructure, verified by molecular simulations and rheological assays.
VOC Emissions and Formation Mechanisms from Carbon Nanotube Composites during 3D Printing