scholarly journals In Situ estimate of ultimate tensile strength for part optimization in extrusion-based additive manufacturing

2020 ◽  
Vol 1633 ◽  
pp. 012159
Author(s):  
Sadegh Nouri Gooshki ◽  
Fabian Hough ◽  
Damas W Limoge ◽  
Aswin Raghav Nirmaleswaran ◽  
Vadim Pinsky ◽  
...  
2019 ◽  
Vol 944 ◽  
pp. 64-72
Author(s):  
Qing Feng Yang ◽  
Cun Juan Xia ◽  
Ya Qi Deng

Bulky sample was made by using TIG wire and arc additive manufacturing (WAAM) technology, in which Ф1.6 mm filler wire of in-situ TiB2/Al-Si composites was selected as deposition metal, following by T6 heat treatment. The microstructure and mechanical properties of the bulky sample before and after heat treatment were analyzed. Experimental results showed that the texture of the original samples parallel to the weld direction and perpendicular to the weld direction was similar consisting of columnar dendrites and equiaxed crystals. After T6 heat treatment, the hardness of the sample was increased to 115.85 HV from 62.83 HV, the yield strength of the sample was 273.33 MPa, the average tensile strength was 347.33 MPa, and the average elongation after fracture was 7.96%. Although pore defects existed in the fracture, yet the fracture of the sample was ductile fracture.


1981 ◽  
Vol 12 ◽  
Author(s):  
J. Bevk ◽  
W. A. Sunder ◽  
G. Dublon ◽  
David E. Cohen

ABSTRACTElastic and plastic properties of in situ Cu-based composites with Nb, V, and Fe filaments are reviewed. The evidence is presented for a pronounced size dependence of both the ultimate tensile strength and the Young's moduli. In composites with the smallest filaments (d∼50–200Å) and filament densities as high as 1010/cm2 dislocation density reaches values of 1013 cm/cm3. The yield stress of these samples increases dramatically over the predictions based on the “rule of mixtures” and their ultimate tensile strength approaches the estimated theoretical strength of the material (∼2.7GPa). The observed decrease of Young's modulus as a function of inverse wire diameter in the as-drawn composites is attributed to lattice softening due to high density of extended lattice defects. Upon annealing, Young's modulus increases by as much as 100% and exceeds the maximum values calculated from bulk elastic constants. Possible mechanisms leading to modulus enhancement and to related changes in magnetic and superconducting behavior of in situ composites are discussed.


2020 ◽  
Vol 846 ◽  
pp. 110-116
Author(s):  
Akash Mukhopadhyay ◽  
Probir Saha

Additive Friction Stir (AFS) has the potential for extensive future application in metal based additive manufacturing. Powder based AFS is specifically useful for fabricating functionally graded structures. But, the consolidation of powder inside the hollow tool used in this operation hinders the powder based AFS process. This problem could be resolved by Additive Friction Stir Processing (AFSP) while maintaining the key advantages of AFS. A 3D deposit structure of height 5 mm and width 64 mm was made from Al6061 alloy powder by AFSP. Mechanical properties like ultimate tensile strength, yield strength and micro-hardness of the deposit were evaluated in both longitudinal and transverse directions. The ultimate tensile strength and micro-hardness of the deposit were comparable to Al6061-O and there was a significant increment in tensile yield strength. Also, the isotropic nature of the deposit could be inferred from similar mechanical properties in the longitudinal and transverse direction. Dimple ruptures seen in fractographic analysis gave evidence to the ductile nature of the deposit.


2010 ◽  
Vol 152-153 ◽  
pp. 1083-1087
Author(s):  
Bo Wang ◽  
Yu Tao Zhao ◽  
Song Li Zhang ◽  
Gang Chen ◽  
Xiao Nong Cheng

In-situ (Al2O3+Al3Zr)p/A356 composites were synthesized by melt reaction technology and the effects of yttrium on microstructure and mechanical properties of the composites are investigated. The results indicate that the reinforced particulates Al2O3 and Al3Zr become smaller in size with yttrium addition, the sizes are about 0.5~2μm. The distribution becomes more homogeneous, the morphologies are spheroid-shape and ellipsoid-shape, the ambitus is blunt. The mechanical properties test results show the mechanical properties of the composites are greatly enhanced. With 0.4wt.% yttrium addition, the ultimate tensile strength and yield strength of the composites reach to 388MPa and 296MPa, which are increased 35.6% and 37.0% comparing with no yttrium addition, respectively. The effect mechanisms of yttrium are discussed.


Author(s):  
Yachao Wang ◽  
Jing Shi ◽  
Yun Wang

Metal components produced by additive manufacturing processes usually have inferior properties and performances as compared with the counterparts by the traditional forming and machining processes. To close the gap, the metal matrix can be strengthened by adding reinforcement particles in additive manufacturing processes. This research presents the fabrication of nano-TiC reinforced Inconel 718 composites using selective laser melting (SLM). Tensile and wear performance tests are conducted to evaluate the mechanical properties of the formed composites. It is discovered that the composites exhibit improved mechanical properties in terms of ultimate tensile strength and yield stress. Compared with the pure Inconel 718 specimens by SLM, the ultimate tensile strength and yield stress of the reinforced Inconel 718 increase by 207 MPa and 204 MPa, respectively, with 0.5 wt.% addition of nano-TiC particle. Smaller increases are observed with 0.25 wt.% and 1.0 wt.% nano-TiC additions. On the other hand, the addition of nano-TiC particles decreases the ductility of Inconel 718. To investigate the strengthening mechanism of nano reinforcement particles in SLM, the microstructures with different levels of nano-TiC particles are observed. The results indicate that the microstructure of Inconel 718 is remarkably refined by the TiC particles, and the reinforcement particle significantly impede the growth of columnar grain in the solidification process.


Metals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 408
Author(s):  
Huizhong Li ◽  
He Lin ◽  
Xiaopeng Liang ◽  
Weiwei He ◽  
Bin Liu ◽  
...  

In this work, an in-situ CoCrFeNi-M6Cp high entropy-alloy (HEA) based hardmetal with a composition of Co25Cr21Fe18Ni23Mo7Nb3WC2 was fabricated by the powder metallurgy (PM) method. Microstructures and mechanical properties of this HEA were characterized and analyzed. The results exhibit that this HEA possesses a two-phase microstructure consisting of the face-centered cubic (FCC) matrix phase and the carbide M6C phase. This HEA has an average grain size of 2.2 μm, and the mean size and volume fraction of carbide particles are 1.2 μm and 20%. The tensile tests show that the alloy has a yield strength of 573 MPa, ultimate tensile strength of 895 MPa and elongation of 5.5% at room temperature. The contributions from different strengthening mechanisms in this HEA were calculated. The grain boundary strengthening is the dominant strengthening mechanism, and the carbide particles are significant for the further enhancement of yield strength by the dislocation strengthening and Orowan strengthening. In addition, with increasing temperatures from 600 °C to 900 °C, the HEA shows a reduced yield strength (YS) from 473 MPa to 142 MPa, a decreased ultimate tensile strength (UTS) from 741 MPa to 165 MPa and an enhanced elongation from 10.5% to 31%.


Materials ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 1848
Author(s):  
Wenjing Zhang ◽  
Haofeng Xie ◽  
Songxiao Hui ◽  
Wenjun Ye ◽  
Yang Yu ◽  
...  

The fracture-behaviors of two Ti-Al-Sn-Zr-Mo-Nb-W-Si alloys with different slow-diffusing β stabilizing elements (Mo, W) were investigated through in-situ tensile testing at 650 °C via scanning electron microscopy. These alloys have two phases: the α phase with hcp-structure (a = 0.295 nm, c = 0.468 nm) and the β phase with bcc-structure (a = 0.332 nm). Three-dimensional atom probe (3DAP) results show that Mo and W mainly dissolve in the β phase, and they tend to cluster near the α/β phase boundary. Adding more slow-diffusing β stabilizing elements can improve the ultimate tensile strength and elongation of the alloy at 650 °C. During tensile deformation at 650 °C, microvoids mainly initiate at α/β interfaces. With increases in the contents of Mo and W, the β phase content increases and the average phase size decreases, which together have excellent accommodative deformation capability and will inhibit the microvoids’ nucleation along the interface. In addition, the segregation of Mo and W near the α/β interface can reduce the diffusion coefficient of the interface and inhibit the growth of microvoids along the interface, which are both helpful to improve the ultimate tensile strength and plasticity.


2011 ◽  
Vol 194-196 ◽  
pp. 1720-1723 ◽  
Author(s):  
Li Ping Bian ◽  
Wei Liang ◽  
Wen Li Zhang

Microstructure and mechanical property of a hypoeutectic Al-Mg2Si composite processed by equal channel angular pressing up to eight passes in a combined route 2A+4BA+2A were investigated. The results show that the initial developed eutectic Mg2Si was significantly refined into submicrometer-scale particles and distributed homogeneously in the Al matrix, which together with the refinement of Al matrix leads to a much higher ductility with the elongation to failure up to 24% and a significantly enhanced ultimate tensile strength of 284MPa in the processed composite, increased by 2300% and 70%, respectively, compared to those in its as-cast counterpart.


2011 ◽  
Vol 399-401 ◽  
pp. 2266-2270 ◽  
Author(s):  
Shuai Chen ◽  
Yu Tao Zhao ◽  
Hua Jin

Abstract:TiB2/Al composites were prepared by the melt in situ reaction fabrication using Al-3B master alloy and Ti powder as the reactive materials. The phase composition and the microstructure of the as-prepared composites were investigated by XRD, SEM. The results indicate that the reinforcements are TiB2 and a small amount of Al3Ti. TiB2particles are in the shape of irregular polygon or rectangle, and its size is 0.5-2μm. Compared with the matrix material, the ultimate tensile strength, microhardness of as-prapred composites increase by 51%, 68.8%, 85.2%, and 33.4%, 43.8%, 55%, respectively. However, the elongation decrease with the volume fraction of the reinforcements increased.


2020 ◽  
Vol 26 (3) ◽  
pp. 127-130
Author(s):  
Nassim Markiz ◽  
Eszter Horváth ◽  
Péter Ficzere

AbstractIn the recent years, additive manufacturing became an interesting topic in many fields due to the ease of manufacturing complex objects. However, it is impossible to determine the mechanical properties of any additive manufacturing parts without testing them. In this work, the mechanical properties with focus on ultimate tensile strength and modulus of elasticity of 3D printed acrylonitrile butadi-ene styrene (ABS) specimens were investigated. The tensile tests were carried using Zwick Z005 loading machine with a capacity of 5KN according to the American Society for Testing and Materials (ASTM) D638 standard test methods for tensile properties of plastics. The aim of this study is to investigate the influence of printing direction on the mechanical properties of the printed specimens. Thus, for each printing direction ( and ), five specimens were printed. Tensile testing of the 3D printed ABS specimens showed that the printing direction made the strongest specimen at an ultimate tensile strength of 22 MPa while at printing direction it showed 12 MPa. No influence on the modulus of elasticity was noticed. The experimental results are presented in the manuscript.


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