Corrosion inhibition properties of SiO2-ZrO2 nanocomposite coating on carbon steel 178

2018 ◽  
Vol 65 (1) ◽  
pp. 66-72 ◽  
Author(s):  
Behnam Abdollahi ◽  
Daryoush Afzali ◽  
Zahra Hassani
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Sol Gel ◽  
Nanocomposite Coating ◽  
Coating Film ◽  
Nacl Solution ◽  
Electrochemical Polarization ◽  
Content Type

Purpose SiO2 and SiO2-ZrO2 nanocomposites were coated by sol–gel dipping method on carbon steel 178 (178 CS). Nanostructure and phase properties of nanocomposite coating were characterized using X-ray diffraction, scanning electron microscopy and Fourier transform infrared studies. Electrochemical polarization and electrochemical impedance spectroscopy (EIS) tests were used to study the corrosion behavior of 178 CS that was coated with SiO2-ZrO2 nanocomposite and SiO2 coating in 3.5 per cent NaCl solution. The results indicated that SiO2-ZrO2 nanocomposite coating performed better in terms of corrosion resistance compared with SiO2 coating. The corrosion resistance of SiO2-ZrO2 nanocomposite coating could be increased significantly in by approximately three and seven times of that of SiO2 coating and bare 178 CS, respectively. Design/methodology/approach SiO2 and SiO2-ZrO2 nanocomposites were coated using sol–gel dipping method on carbon steel 178. Electrochemical polarization and EIS tests have been used to study the corrosion behavior of 178 CS that was coated with SiO2-ZrO2 nanocomposite and SiO2 coating in 3.5 per cent NaCl solution. Findings Results indicated that SiO2-ZrO2 nanocomposite coating performed better in terms of corrosion resistance compared with SiO2 coating. The corrosion resistance of SiO2-ZrO2 nanocomposite coating could be increased significantly in by approximately three and seven times of that of SiO2 coating and bare 178 CS, respectively. Originality/value The SiO2-ZrO2 nanocomposite coating film showed significant improvement in corrosion resistance of 178 CS. The highest polarization resistance of the nanocomposite coating film was 10,600 Ω/cm2 from SiO2-0.2 ZrO2.

Corrosion protective performance of epoxy-amino branched polydimethylsiloxane hybrid coatings on carbon steel

2015 ◽  
Vol 62 (5) ◽  
pp. 334-340
Author(s):  
Rami Mohammad Suleiman
Keyword(s):  
Carbon Steel ◽  
Electrochemical Impedance ◽  
Protective Coatings ◽  
Steel Substrate ◽  
Sol Gel ◽  
Hybrid Coatings ◽  
Nacl Solution ◽  
Cerium Ammonium Nitrate ◽  
Content Type ◽  
Steel Panels

Purpose – The purpose of this paper was to prepare a hybrid organic/inorganic coating with interesting barrier properties against the corrosion of plain carbon steel sheets in 3.5 per cent NaCl solution. The search for replacing chromates in protective coatings has led to the development of hybrid sol-gel anticorrosive coatings. Appropriate functionalization can dramatically enhance the chemical durability and mechanical strength of these coatings. Design/methodology/approach – To prepare the targeted coating, 1,2-epoxybutane (EB) was mixed with 2 to 4 per cent aminoethylaminopropyl-methylsiloxane dimethylsiloxane (APDMS) copolymer and 1,6-diaminohexane. The above coating (EBAC) has been further mixed with three different corrosion inhibitors “Moly-white® 101-ED, Heucophos Zapp® and cerium ammonium nitrate”, yielding the coatings EBAC-M, EBAC-Z and EBAC-Ce, respectively. The corrosion characteristics of all coatings on the steel panels immersed in 3.5 per cent NaCl solution were obtained using different electrochemical methods such as electrochemical impedance spectroscopic and Tafel polarization measurements. Findings – The newly prepared coatings showed interesting protection properties for protecting the steel substrate against corrosion in chloride-containing media. Originality/value – The results provide a good approach for the modification of polydimethylsiloxane coatings using a simple organic modifier.

Corrosion protective performance of epoxy-amino branched polydimethylsiloxane hybrid coatings on carbon steel

2014 ◽  
Vol 61 (6) ◽  
pp. 423-430 ◽  
Author(s):  
Rami Mohammad Suleiman
Keyword(s):  
Carbon Steel ◽  
Electrochemical Impedance ◽  
Protective Coatings ◽  
Steel Substrate ◽  
Sol Gel ◽  
Hybrid Coatings ◽  
Nacl Solution ◽  
Cerium Ammonium Nitrate ◽  
Content Type ◽  
Steel Panels

Purpose – The purpose of this work was to prepare a hybrid organic/inorganic coating with interesting barrier properties against the corrosion of plain carbon steel sheets in 3.5 per cent NaCl solution. The search for replacing chromates in protective coatings has led to the development of hybrid sol-gel anticorrosive coatings. Appropriate functionalization can dramatically enhance the chemical durability and mechanical strength of these coatings. Design/methodology/approach – To prepare the targeted coating, 1,2-epoxybutane (EB) was mixed with 2-4 per cent aminoethylaminopropyl-methylsiloxane dimethylsiloxane copolymer and 1,6-diaminohexane. The above coating (EBAC) was further mixed with three different corrosion inhibitors “Moly-white® 101-ED, Hfucophos Zapp®” and Cerium Ammonium Nitrate, yielding the coatings (EBAC-M), (EBAC-Z) and (EABC-Ce), respectively. The corrosion characteristics of all coatings on carbon steel panels immersed in 3.5 per cent NaCl solution were obtained using different electrochemical methods such as electrochemical impedance spectroscopic and Tafel polarization measurements. Findings – The newly prepared coatings showed interesting properties for protecting the steel substrate against corrosion in chloride containing media. Originality/value – The results provide a good approach for the modification of polydimethylsiloxane coatings using a simple organic modifier.

scholarly journals Assessment of nickel titanium and beta titanium corrosion resistance behavior in fluoride and chloride environments

2013 ◽  
Vol 83 (5) ◽  
pp. 864-869 ◽  
Author(s):  
Elisa J. Kassab ◽  
José Ponciano Gomes
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Fluoride Concentration ◽  
Nickel Titanium ◽  
Localized Corrosion ◽  
General Corrosion ◽  
Nacl Solution ◽  
Galvanic Coupling ◽  
Beta Titanium

ABSTRACT Objective: To assess the influence of fluoride concentration on the corrosion behavior of nickel titanium (NiTi) superelastic wire and to compare the corrosion resistance of NiTi with that of beta titanium alloy in physiological solution with and without addition of fluoride. Materials and Methods: NiTi corrosion resistance was investigated through electrochemical impedance spectroscopy and anodic polarization in sodium chloride (NaCl 0.15 M) with and without addition of 0.02 M sodium fluoride (NaF), and the results were compared with those associated with beta titanium. The influence of fluoride concentration on NiTi corrosion behavior was assessed in NaCl (0.15 M) with and without 0.02, 0.04, 0.05, 0.07, and 0.12 M NaF solution. Galvanic corrosion between NiTi and beta titanium were investigated. All samples were characterized by scanning electron microscopy. Results: Polarization resistance decreased when NaF concentration was increased, and, depending on NaF concentration, NiTi can suffer localized or generalized corrosion. In NaCl solution with 0.02 M NaF, NiTi suffer localized corrosion, while beta titanium alloys remained passive. Current values near zero were observed by galvanic coupling of NiTi and beta titanium. Conclusions: There is a decrease in NiTi corrosion resistance in the presence of fluoride. The corrosion behavior of NiTi alloy depends on fluoride concentration. When 0.02 and 0.04 M of NaF were added to the NaCl solution, NiTi presented localized corrosion. When NaF concentration increased to 0.05, 0.07, and 0.12 M, the alloy presented general corrosion. NiTi corrosion resistance behavior is lower than that of beta titanium. Galvanic coupling of these alloys does not increase corrosion rates.

Evaluation of the corrosion behavior of AZ31 magnesium alloy with different protein concentrations

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yucong Ma ◽  
Mohd Talha ◽  
Qi Wang ◽  
Zhonghui Li ◽  
Yuanhua Lin
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Surface Film ◽  
Energy Dispersive Spectrometer ◽  
Inhibitory Effect ◽  
Corrosion Process ◽  
High Concentration ◽  
Content Type ◽  
Atomic Force

Purpose The purpose of this paper is to study systematically the corrosion behavior of AZ31 magnesium (Mg) alloy with different concentrations of bovine serum albumin (BSA) (0, 0.5, 1.0, 1.5, 2.0 and 5.0 g/L). Design/methodology/approach Electrochemical impedance spectroscopy and potential dynamic polarization tests were performed to obtain corrosion parameters. Scanning electrochemical microscopy (SECM) was used to analyze the local electrochemical activity of the surface film. Atomic force microscope (AFM), Scanning electron microscope-Energy dispersive spectrometer and Fourier transform infrared spectroscopy were used to determine the surface morphology and chemical composition of the surface film. Findings Experimental results showed the presence of BSA in a certain concentration range (0 to 2.0 g/L) has a greater inhibitory effect on the corrosion of AZ31, however, the presence of high-concentration BSA (5.0 g/L) would sharply reduce the corrosion resistance. Originality/value When the concentration of BSA is less than 2.0 g/L, the corrosion resistance of AZ31 enhances with the concentration. The adsorption BSA layer will come into being a physical barrier to inhibit the corrosion process. However, high-concentration BSA (5.0 g/L) will chelate with dissolved metal ions (such as Mg and Ni) to form soluble complexes, which increases the roughness of the surface and accelerates the corrosion process.

Effect of Nanoparticle Addition in Hybrid Sol-Gel Silane Coating on Corrosion Resistance of Low Carbon Steel

2013 ◽  
Vol 686 ◽  
pp. 244-249 ◽  
Author(s):  
Poovarasi Balan ◽  
Aaron Ng ◽  
Chee Beng Siang ◽  
R.K. Singh Raman ◽  
Eng Seng Chan
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Electrochemical Impedance ◽  
Sol Gel ◽  
Low Carbon Steel ◽  
Electrochemical Corrosion ◽  
Alumina Nanoparticles ◽  
Low Carbon ◽  
Silane Coating ◽  
Sol Gel Films

Chromium pre-treatments of metal have been replaced by silane pre-treatments as more environmental friendly option. Nanoparticles can be added in the silane sol-gel network have been reported to improve corrosion resistance. In this work, the electrochemical corrosion resistance of low carbon steel coated with hybrid organic-inorganic sol-gel film filled with nanoparticles was evaluated. The sol-gel films have been synthesized from 3-glycidoxy-propyl-trimethoxy-silane (3-GPTMS) and tetra-ethyl-ortho-silicate (TEOS) precursors. These films have been impregnated with 300 ppm of silica or alumina nanoparticles. The electrochemical behavior of the coated steel was evaluated by means of electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM). Equivalent circuit modeling, used for quantifying the EIS measurements showed that sol-gel films containing silica nanoparticles improved the barrier properties of the silane coating. The silica nanoparticle-containing films showed highest initial pore resistance over the five days of immersion in 0.05M NaCl.

Corrosion resistance of composite coating used for fastener protection

2019 ◽  
Vol 66 (5) ◽  
pp. 595-602
Author(s):  
Zhifeng Lin ◽  
Likun Xu ◽  
Xiangbo Li ◽  
Li Wang ◽  
Weimin Guo ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Composite Coating ◽  
Marine Environment ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Diffusion Method ◽  
Economic Losses ◽  
Neutral Salt ◽  
Content Type

Purpose The purpose of this paper is to examine the performance of a fastener composite coating system, sherardized (SD) coating/zinc-aluminum (ZA) coating whether it has good performance in marine environment. Design/methodology/approach In this paper, SD coating was fabricated on fastener surface by solid-diffusion method. ZA coating was fabricated by thermal sintering method. Corrosion behaviours of the composite coating were investigated with potentiodynamic polarization curves, open circuit potential and electrochemical impedance spectroscopy methods. Findings Neutral salt spray (NSS) and deep sea exposure tests revealed that the composite coating had excellent corrosion resistance. Polarization curve tests showed that corrosion current density of the sample with composite coating was significantly decreased, indicating an effective corrosion protection of the composite coating. OCP measurement of the sample in NaCl solution demonstrated that the composite coating had the best cathodic protection effect. The good corrosion resistance of the composite coating was obtained by the synergy of SD and ZA coating. Practical implications SD/ZA coating can be used in marine environment to prolong the life of carbon steel fastener. Social implications SD/ZA composite coating can reduce the risk and accident caused by failed fastener, avoid huge economic losses. Originality/value A new kind of composite coating was explored to protect the carbon steel fastener in marine environment. And the composite coating has the long-term anti-corrosion performance both in simulated and marine environment test.

Applicability of EIS for evaluation of corrosion resistance of aluminum flakes

2016 ◽  
Vol 63 (5) ◽  
pp. 355-359
Author(s):  
Naghmeh Amirshaqaqi ◽  
Mehdi Salami-Kalajahi ◽  
Mohammad Mahdavian
Keyword(s):  
Corrosion Resistance ◽  
Conventional Method ◽  
Design Methodology ◽  
Electrochemical Impedance ◽  
Quantitative Estimation ◽  
Surface Modifications ◽  
Organic Coatings ◽  
Nacl Solution ◽  
Content Type ◽  
Alkaline Conditions

Purpose The conventional method for evaluation of corrosion resistance of aluminum flakes is based on the volume of evolved hydrogen in acidic and basic environments. This study aims to introduce electrochemical impedance spectroscopy (EIS) as a method to evaluate corrosion resistance of aluminum flakes. Design/methodology/approach Aluminum flakes with different surface modifications were compressed to build a disk. Then, the disks were examined by EIS in NaCl solution. Also, the corrosion resistance of the flakes was evaluated by the conventional method. Findings The results revealed applicability of EIS for evaluation of corrosion resistance of aluminum flakes. Originality/value Application of EIS to evaluate corrosion resistance of aluminum flakes is novel. As it can provide fast, reliable and quantitative estimation of the corrosion resistance of the aluminum flakes in the 3.5 per cent NaCl solution. This medium is highly encountered for the aluminum flakes used in organic coatings, that is why test in NaCl solution is more convenient compared to the conventional methods using acid and alkaline conditions.

Influence of phytic acid on the corrosion behavior of carbon steel with different surface treatments

2018 ◽  
Vol 65 (6) ◽  
pp. 658-667 ◽  
Author(s):  
Yingjun Zhang ◽  
Baojie Dou ◽  
Yawei Shao ◽  
Xue-Jun Cui ◽  
Yanqiu Wang ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Corrosion Inhibitor ◽  
Corrosion Inhibition ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Surface Condition ◽  
Energy Dispersive Spectrometer ◽  
Surface Treatments ◽  
Inhibition Mechanism ◽  
Content Type

Purpose This paper aim to investigate the influence of PA on the corrosion behavior of carbon steel with blast cleaned or pre-rusted treatments, and interpret the inhibition mechanism of PA on the steel with different surface treatments. Design/methodology/approach The influence of PA on the corrosion behavior of blast cleaned or rusty steel was investigated by means of electrochemical impedance spectroscopy (EIS). The EIS data were analyzed using the @ZsimpWin commercial software. The morphology and component of steel after immersion were characterized by scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), Fourier transformation infrared (FTIR) and X-ray diffractometer (XRD). Findings EIS analysis results indicated that PA had good corrosion inhibition for blast cleaned or rusty steel. SEM, EDS, FTIR and XRD further indicated that PA had two main corrosion inhibition processes for the corrosion inhibition of blast cleaned or rusty steel: corrosion dissolution and formation of protective barrier layers. Originality/value Most published works focus the attention only toward the effect of corrosion inhibitor for the clean metal surfaces. However, the surface condition of metal sometimes is unsatisfactory in the practical application of corrosion inhibitor, such as existing residual rust. Some studies also have shown that several corrosion inhibitors could be applied on partially rusted substrates. These inhibitors mainly include tannins and phosphoric acid, but not PA. Therefore, the authors investigated the influence of PA on the corrosion behavior of carbon steel with blast cleaned or pre-rusted treatments in this paper.

Study of Corrosion Behavior of Friction Surfacing AA6351 Aluminium Alloy Coating on AISI 1020 Low Carbon Steel

2020 ◽  
Vol 1012 ◽  
pp. 401-406
Author(s):  
Carlos Trivellato de Carvalho Filho ◽  
Pedro Paiva Brito
Keyword(s):  
Surface Roughness ◽  
Corrosion Resistance ◽  
Carbon Steel ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Low Carbon Steel ◽  
Alloy Coating ◽  
Low Carbon ◽  
Friction Surfacing ◽  
Finishing Process

In the present work, the friction surfacing process was applied to manufacture aluminum alloy (AA6351) coatings on low carbon steel (AISI 1020) substrates. After friction surfacing the AA6351 deposited coatings were submitted to two finishing process in order to adjust surface roughness: milling and milling followed by sanding. The corrosion behavior of the two finishing process was compared with the as-deposited condition in order to determine the influence of surface roughness on the corrosion resistance of friction surfacing coatings. The corrosion behavior was examined by electrochemical impedance spectroscopy and potentiodynamic polarization in a 3.5wt.%NaCl solution containing naturally dissolved O2. The results obtained indicated that the elevated surface roughness observed in the as-deposited condition led to relatively lower corrosion resistance in comparison, with lower values for polarization resistance and more anodic corrosion potential.

Effects of potassium silicate on corrosion behavior of dacromet coating

2019 ◽  
Vol 66 (6) ◽  
pp. 819-826
Author(s):  
Khashayar Tabi ◽  
Mansour Farzam ◽  
Davood Zaarei
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Automobile Industry ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Corrosion Current ◽  
Potassium Silicate ◽  
Coated Steel ◽  
Content Type ◽  
New Information

Purpose Potassium silicate sealer was applied on solvent-cleaned, acid-pickled, dacromet-coated steel to improve its corrosion resistance. The purpose of this paper is to study the corrosion behavior of dacromet-coated steel. Design/methodology/approach Potassium silicate sealer was applied on solvent-cleaned, acid-pickled, dacromet-coated steel to improve its corrosion resistance. Electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and salt spray were carried out. SEM was used to study the morphological appearance of the surface. Findings The EIS behavior indicated that solvent-cleaned dacromet-coated steel sealed with potassium silicate showed that the corrosion current density was 2.664E − 5 A.cm2 which was reduced to 8.752E − 6 A.cm2 and the corrosion rate, which was 2.264E − 2 mm.year−1, was reduced to 7.438E − 3 mm.year−1 in NaCl 3.5 wt.per cent. EIS was used in NaCl 3.5 wt.%, and the Bode plot characteristics showed that the corrosion protection of solvent-cleaned, dacromet-coated steel was enhanced when sealed with potassium silicate. The EDS results of salt-sprayed, solvent-cleaned samples after 10 days indicated that the main corrosion products are composed of SiO2, ZnO and Al2O3. Research limitations/implications The detection of Li element in EDS was not possible because of the device limitation. Originality/value The current paper provides new information about the sealing properties of potassium silicate and its effects on the corrosion resistance of dacromet coating, which is widely used in many industries such as the automobile industry.

Sign in / Sign up

Export Citation Format

Share Document