Matching the relationship between rotational speed and load-carrying capacity on high-speed and heavy-load hydrostatic thrust bearing

2018 ◽  
Vol 70 (1) ◽  
pp. 8-14 ◽  
Author(s):  
Xiao-dong Yu ◽  
Lei Geng ◽  
Xiao-jun Zheng ◽  
Zi-xuan Wang ◽  
Xiao-gang Wu
Keyword(s):  
Carrying Capacity ◽  
Rotational Speed ◽  
Thrust Bearing ◽  
Lubricating Oil ◽  
Load Carrying Capacity ◽  
Average Pressure ◽  
Content Type ◽  
Oil Film ◽  
Hydrostatic Bearing ◽  
Load Carrying

Purpose Rotational speed and load-carrying capacity are two mutual coupling factors which affect high precision and stable operation of a hydrostatic thrust bearing. The purpose of this paper is to study reasonable matching relationship between the rotational speed and the load-carrying capacity. Design/methodology/approach A mathematical model of relationship between the rotational speed and the load-carrying capacity of the hydrostatic bearing with double-rectangle recess is set up on the basis of the tribology theory and the lubrication theory, and the load and rotational speed characteristics of an oil film temperature field and a pressure field in the hydrostatic bearing are analyzed, reasonable matching relationship between the rotational speed and the load-carrying capacity is deduced and a verification experiment is conducted. Findings By increasing the rotational speed, the oil film temperature increases, the average pressure decreases and the load-carrying capacity decreases. By increasing the load-carrying capacity, the oil film temperature and the average pressure increases and the rotational speed decreases; corresponding certain reasonable matching values are available. Originality/value The load-carrying capacity can be increased and the rotational speed improved by means of reducing the friction area of the oil recess by using low-viscosity lubricating oil and adding more oil film clearance; but, the stiffness of the hydrostatic bearing decreases.

Performance characteristics of rectangular aerostatic thrust bearing by conformal mapping

2018 ◽  
Vol 70 (8) ◽  
pp. 1457-1475
Author(s):  
Shang-Han Gao ◽  
Sheng-Long Nong
Keyword(s):  
Conformal Mapping ◽  
Pressure Distribution ◽  
Carrying Capacity ◽  
Thrust Bearing ◽  
Performance Characteristics ◽  
Load Carrying Capacity ◽  
Möbius Transform ◽  
Content Type ◽  
Air Supply ◽  
Load Carrying

Purpose This paper aims to analyze the pressure distribution of rectangular aerostatic thrust bearing with a single air supply inlet using the complex potential theory and conformal mapping. Design/methodology/approach The Möbius transform is used to map the interior of a rectangle onto the interior of a unit circle, from which the pressure distribution and load carrying capacity are obtained. The calculation results are verified by finite difference method. Findings The constructed Möbius formula is very effective for the performance characteristics researches for the rectangular thrust bearing with a single air supply inlet. In addition, it is also noted that to obtain the optimized load carrying capacity, the square thrust bearing can be adopted. Originality/value The Möbius transform is found suitable to describe the pressure distribution of the rectangular thrust bearing with a single air supply inlet.

Performance investigation of micro-pocketed textured pad thrust bearing

2018 ◽  
Vol 70 (8) ◽  
pp. 1388-1395 ◽  
Author(s):  
Shipra Aggarwal ◽  
R.K. Pandey
Keyword(s):  
Coefficient Of Friction ◽  
Cross Sections ◽  
Carrying Capacity ◽  
Thrust Bearing ◽  
Load Carrying Capacity ◽  
Temperature Relation ◽  
Cross Sectional ◽  
Content Type ◽  
Load Carrying ◽  
Coupled Solution

Purpose The purpose of this paper is to conceive a new surface texture incorporating a tiny shape among the micro-pockets (with circular, rectangular, trapezoidal and triangular cross-sections) and dimples (cylindrical, hemispherical and ellipsoidal) for exploring to enhance the maximum possible performance behaviors of sector shape pad thrust bearing. Design/methodology/approach Numerical simulation of hydrodynamically lubricated sector shape textured pad thrust bearing has been presented incorporating thermal and cavitation effects. The coupled solution of governing equations (Reynolds equation, film thickness expression, viscosity–temperature relation, energy equation and Laplace equation) has been achieved using finite difference method and Gauss–Seidel iterative scheme. Findings With new textured pads, higher load-carrying capacity and lower coefficient of friction are obtained in comparison to plain sector shape pad. Texture pattern comprising square cross-sectional pockets yields higher load-carrying capacity and lower coefficient of friction in comparison to other cross-sectional shapes (circular, trapezoidal and triangular) of pockets considered herein. Originality/value This study reports a new texture, which involves micro-pockets of square cross-sectional shapes to improve the performance behavior of sector shape pad thrust bearing. About 75 per cent increase in load carrying capacity and 42 per cent reduction in coefficient of friction have been achieved with pad having new texture in comparison to conventional pad.

Numerical investigation of squeeze film lubrication on bioinspired hexagonal patterned surface

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Binbin Su ◽  
Xianghe Zou ◽  
Lirong Huang
Keyword(s):  
Flow Rate ◽  
Carrying Capacity ◽  
Squeeze Film ◽  
Load Carrying Capacity ◽  
Two Dimensional ◽  
Working Mechanism ◽  
Content Type ◽  
Patterned Surface ◽  
Load Carrying ◽  
Film Lubrication

Purpose This paper aims to investigate the squeeze film lubrication properties of hexagonal patterned surface inspired by the epidermis structure of tree frog’s toe pad and numerically explore the working mechanism of hexagonal micropillar during the acquisition process of high adhesive and friction for wet contacts. Design/methodology/approach A two-dimensional elastohydrodynamic numerical model is employed for the squeezing contacts. The pressure distribution, load carrying capacity and liquid flow rate of the squeeze film are obtained through a simultaneous solution of the two-dimensional Reynolds equation and elasticity deformation equations. Findings Higher pressure is found to be longitudinally distributed across individual hexagonal pillar, with pressure peak emerging at the center of hexagonal pillar. Expanding the area density and shrinking the channel depth or initial film thickness will improve the magnitude of squeezing pressure. Relatively lower pressure is generated inside interconnected channels, which reduces the load carrying capacity of the squeeze film. Meanwhile, the introduction of microchannel is revealed to downscale the total mass flow rate of squeezing contacts. Originality/value This paper provides a good proof for the working mechanism of surface microstructures during the acquisition process of high adhesive and friction for wet contacts.

Influence of water contamination in gear lubricants on wear and micro-pitting performance of case carburized gears

2017 ◽  
Vol 69 (4) ◽  
pp. 612-619 ◽  
Author(s):  
Christian Engelhardt ◽  
Jochen Witzig ◽  
Thomas Tobie ◽  
Karsten Stahl
Keyword(s):  
Carrying Capacity ◽  
Research Work ◽  
Load Carrying Capacity ◽  
Wear Performance ◽  
Content Type ◽  
Effect Of Water ◽  
Base Oils ◽  
Load Carrying ◽  
Different Types ◽  
Influence Of Water

Purpose Water can alter the performance of modern gear lubricants by influencing the flank load carrying capacity of gears significantly. The purpose of this paper is to investigate the influence of water contaminations in different kinds of base oils on the micro-pitting and wear performance of case carburized gears. Design/methodology/approach Concerning micro-pitting and wear, tests, based mostly on the following standardized tests, are performed on a Forschungsstelle fuer zahnraeder und getriebebau (FZG)-back-to-back gear test rig: micro-pitting short test Graufleckenkurztest (GFKT) according to DGMK 575 (screening test), micro-pitting test Graufleckentest (GT) according to FVA 54/7 (load stage test and endurance test) and Slow-speed wear test according to DGMK 377. To investigate the effect of water on the gear load carrying capacity dependent on different types of base oils, two polyglycol oils (PG1 and PG2), a polyalphaolefin oil, a mineral oil and an ester oil E are used. Each of these oils are common wind turbine gear oils with a viscosity ISO VG-220. Additionally, a manual transmission fluid with a viscosity of society of automotive engineers (SAE) 75W-85 is tested. Findings Considering the micro-pitting and wear performance, a significant decrease caused by water contaminations could not be detected. Regarding pitting damages, a generally negative influence was observed. This influence was differently distinctive for different base oil types. Especially non-polar lubricants seem to be affected negatively. The documented damages of the tooth flanks confirm this observation. While typical pitting damages appeared in test runs with polar lubricants, the disruption in test runs with non-polar lubricants was more extensive. Based on the experimental investigations, a general model of the damaging mechanisms of water contaminations in lubricants was derived. It is split into three partitions: interaction lubricant–water (effect of water on the molecular structure of base oils and additives), chemical-material-technological (especially corrosive reactions) and tribological influence (effect of water droplets in the contact zone). It has to be considered that the additive package of lubricants affects the influence of water contaminations on the flank load carrying capacity distinctively. An influence of water on the micro-pitting and wear performance in other than the given lubricants cannot be excluded. Originality/value While former research work was focused more on the effects of water in mineral oils, investigations concerning different types of base oils as well as different types of damages were carried out within this research project.

A study into the ability of SPD to restore the buckling strength and modes of rib stiffened panels with simulated stress corrosion cracks

2017 ◽  
Vol 8 (1) ◽  
pp. 63-78 ◽  
Author(s):  
Rhys Jones ◽  
Neil Matthews ◽  
Daren Peng ◽  
Nicholas Orchowski
Keyword(s):  
Experimental Study ◽  
Stress Corrosion ◽  
Carrying Capacity ◽  
Particle Deposition ◽  
Load Carrying Capacity ◽  
Load Path ◽  
Premature Failure ◽  
Content Type ◽  
Buckling Strength ◽  
Load Carrying

Purpose The purpose of this paper is to describe the results of a combined numerical and experimental study into the ability of supersonic particle deposition (SPD) to restore the load carrying capacity of rib stiffened wing planks with simulated stress corrosion cracking (SCC). Design/methodology/approach In this context the experimental results reveal that SCC can result in a dramatic reduction in the load carrying capacity of the structure and catastrophic failure via cracking that tears the length of the structure through buckling. A combined numerical and experimental study then reveals how this reduction, in the load carrying capacity can be overcome by using SPD. Findings This paper is the first to show that SPD can be used to restore the load carrying capacity of rib stiffened structures with SCC. It also shows that SPD repairs can be designed to have only a minimal effect on the local stiffness and hence on the load path. However, care should be taken to ensure that the design is such that premature failure of the SPD does not occur. Originality/value This is the first paper to show that a thin layer of SPD deposited 7,075 aluminium alloy powder on either side of the SCC-simulated stiffener has the potential to restore the load carrying capability of a rib stiffened structure. As such it represents an important first step into establishing the potential for SPD to restore the buckling strength of rib stiffened wing panels containing SCC.

Study on Tribological Performances for Textured Bearing of ICE

2013 ◽  
Vol 690-693 ◽  
pp. 1999-2002
Author(s):  
Fan Ming Meng ◽  
Tao Yang ◽  
Tao Long
Keyword(s):  
Friction Coefficient ◽  
Internal Combustion Engine ◽  
Carrying Capacity ◽  
Combustion Engine ◽  
Internal Combustion ◽  
Load Carrying Capacity ◽  
Oil Film ◽  
Load Carrying ◽  
Inner Surface ◽  
Coupling Algorithm

The influence of dimples on the inner surface of big end bearing in internal combustion engine (ICE) on tribological performances of the bearing was investigated based on Navier-Strokes equation and other associated equations. In doing so, the CFD modulus in the software ANSYS12 version is used to analyze the dimple effect on the tribological performances of the bearing using two-way fluid-solid coupling algorithm. Some mechanisms are revealed about the dimple effect on the load-carrying capacity and friction coefficient of oil film, and the deformation and stress for the textured big end bearing.

Influence of hard rolling and the cooling lubricant on the material properties and the rolling strength of PM gears

2019 ◽  
Vol 71 (3) ◽  
pp. 406-410
Author(s):  
Fritz Klocke ◽  
Thomas Bergs ◽  
Christoph Löpenhaus ◽  
Philipp Scholzen ◽  
Tim Frech
Keyword(s):  
Boundary Layer ◽  
Carrying Capacity ◽  
Material Properties ◽  
Rolling Process ◽  
Surface Zone ◽  
Load Carrying Capacity ◽  
Content Type ◽  
Load Carrying ◽  
Phosphorous Content ◽  
Cooling Lubricant

Purpose The lower density of powder metallurgical (PM) gears compared to solid steel gears leads to not only a lower weight but also a lower load-carrying capacity. Therefore, PM gears are cold rolled before hardening to increase the density in the highly stressed surface zone and, thus, the flank load-carrying capacity. A further approach to increase the flank load-carrying capacity is the reduction of friction and wear in the tooth contact. The purpose of this paper is to analyze the hard rolling process as a new manufacturing step in the PM process chain to influence the boundary layer. Design/methodology/approach The investigation includes the new process of hard rolling, the variation of the cooling lubricant in the hard rolling process and the evaluation of its influence on the material properties and the flank load-carrying capacity. Therefore, the additives of the cooling lubricant are varied regarding the sulfur and phosphorous content. The load-carrying capacity is evaluated on disk-on-disk test rig and the material properties are evaluated by metallographic tests and boundary layer. Findings The results of the specimen characteristics in the micro and nano range show a significant influence of hard rolling on the residual stresses and the chemical surface composition. Because of hard rolling, residual compressive stresses as well as roughness are reduced and the flank load-carrying capacity is increased by high phosphorous content of the cooling lubricant. Originality/value This paper investigates a new manufacturing step to increase resource efficiency by increasing the flank load-carrying capacity of spur gears.

Analysis of misaligned water-lubricated polymer bearing with axial grooves

2019 ◽  
Vol 71 (3) ◽  
pp. 411-419 ◽  
Author(s):  
Fangrui Lv ◽  
Chunxiao Jiao ◽  
Donglin Zou ◽  
Na Ta ◽  
Zhu-shi Rao
Keyword(s):  
Carrying Capacity ◽  
Hydrodynamic Pressure ◽  
Maximum Pressure ◽  
Load Carrying Capacity ◽  
Misalignment Angle ◽  
Content Type ◽  
Load Carrying ◽  
Polymer Bearing ◽  
Journal Misalignment ◽  
Practical Implications

Purpose The purpose of this paper is to analyze the lubrication behavior of misaligned water-lubricated polymer bearings with axial grooves. Design/methodology/approach A lubrication model considering journal misalignment, bush deformation and grooves is established. In dynamic analyses of shaft systems, bearings are usually simplified as supporting points. Thus, an approach for solving the equivalent supporting point location is presented. The influence of misalignment angle and groove number on film thickness, hydrodynamic pressure distribution, load-carrying capacity and ESP location is investigated. Findings As the misalignment angle increases, the location of the maximum pressure and ESP are shifted toward the down-warping end, and the load-carrying capacity of the bearing decreases. In comparison to the nine-groove bearing, the six grooves bearing has a higher load-carrying capacity and the ESP is located closer to the down-warping end for an equivalent misalignment angle. Practical implications The results of this study can be applied to marine propeller shaft systems and other systems with misaligned bearings. Originality/value A study on the lubrication behavior of misaligned water-lubricated polymer bearings with axial grooves is of significant interest to the research community.

Density Variation Effects in Stepped-Thrust Bearings

1959 ◽  
Vol 26 (3) ◽  
pp. 337-340
Author(s):  
C. F. Kettleborough
Keyword(s):  
Coefficient Of Friction ◽  
Carrying Capacity ◽  
Thrust Bearing ◽  
Density Variation ◽  
Load Carrying Capacity ◽  
Thrust Bearings ◽  
Load Carrying ◽  
The Coefficient Of Friction

Abstract The problem of the stepped-thrust bearing is considered but, whereas normally volumetric continuity is assumed, the equations are solved assuming mass continuity; i.e., the variation of density is also considered as well as the effect of the stepped discontinuity on the load-carrying capacity and the coefficient of friction. Computed theoretical curves illustrate the importance of the density on the operation of this bearing and, in part, explain results already published.

Influence of tribofilms on failures and friction of gears with particular focus on running-in

2019 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Andreas Ziegltrum ◽  
Stefan Emrich ◽  
Thomas Lohner ◽  
Klaus Michaelis ◽  
Alexander Brodyanski ◽  
...  
Keyword(s):  
Surface Analysis ◽  
Carrying Capacity ◽  
Experimental Investigations ◽  
Spur Gears ◽  
Load Carrying Capacity ◽  
Friction Behavior ◽  
Content Type ◽  
Load Carrying ◽  
Gear Contact ◽  
Local Pressures

Purpose This paper aims to address the influence of tribofilms and running-in on failures and friction of gears. The operation regime of gears is increasingly shifted to mixed and boundary lubrication, where high local pressures and temperatures occur at solid interactions in the gear contact. This results in strong tribofilm formation due to interactions of lubricant and its additives with the gear flanks and is related to changes of surface topography especially pronounced during running-in. Design/methodology/approach Experiments at a twin-disk and gear test rig were combined with chemical, structural and mechanical tribofilm characterization by surface analysis. Pitting lifetime, scuffing load carrying capacity and friction of ground spur gears were investigated for a mineral oil with different additives. Findings Experimental investigations showed a superordinate influence of tribofilms over surface roughness changes on damage and friction behavior of gears. Surface analysis of tribofilms provides explanatory approaches for friction behavior and load carrying capacity. A recommendation for the running-in of spur gears was derived. Originality/value Experimental methods and modern surface analysis were combined to study the influence of running-in and tribofilms on different failures and friction of spur gears.

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