Ductile Crack Growth Resistance and Rotation Behavior of Miniature C(t) Specimen

2021 ◽  
Author(s):  
Tomoki Shinko ◽  
Masato Yamamoto
Author(s):  
Takehisa Yamada ◽  
Mitsuru Ohata

Abstract The aim of this study is to propose damage model on the basis of the mechanism for ductile fracture related to void growth and to confirm the applicability of the proposed model to ductile crack growth simulation for steel. To figure out void growth behavior, elasto-plastic finite element analyses using unit cell model with an initial void were methodically performed. From the results of those analyses, it was evident that the relationships between normalized void volume fraction and normalized strain by each critical value corresponding to crack initiation were independent of stress-strain relationship of material and stress triaxiality state. Based on this characteristic associated with void growth, damage evolution law was derived. Then, using the damage evolution law, simple and phenomenological ductile damage model reflecting void growth behavior and ductility of material was proposed. To confirm the validation and application of proposed damage model, the damage model was implemented in finite element models and ductile crack growth resistance was simulated for cracked components were performed. Then, the simulated results were compared with experimental ones and it was found that the proposed damage model could accurately predict ductile crack growth resistance and was applicable to ductile crack growth simulation.


Author(s):  
Jie Xu ◽  
Zhiliang Zhang ◽  
Erling O̸stby ◽  
Ba˚rd Nyhus ◽  
Dongbai Sun

Ductile crack growth plays an important role in the analysis of the fracture behavior of structures. Crack-like defects in pipe systems often develop during fabrication or in-service operation. The standard single edge notched bending (SENB) specimen with crack depth of a/W = 0.5 has a significantly higher geometry constraint than actual pipes with circumferential surface cracks, which therefore introduces a high degree of conservatism in engineering critical assessment (ECA) of pipes. Moreover, it is difficult to know how conservative the results are, because the geometry constraint is highly material-dependent. For circumferential surface flaws in pipes, the single edge notched tension (SENT) specimen has frequently been used because it has a geometry constraint in front of the crack tip that is similar to the cracks in pipes. Much work has been carried out on tensile testing for the SENT specimen as an alternative fracture mechanics specimen of pipes. In studying fully circumferential cracks in pipes, the crack geometry, applied load and boundary conditions are symmetrical about the axis of revolution. A typical radial plane containing the axis of rotational symmetry can represent these axisymmetric bodies; therefore the three-dimensional analysis can be reduced to a two-dimensional problem. This work systemically applies 2D axisymmetric models to study the ductile crack growth behavior of pipes with fully internal and external circumferential cracks under large scale yielding conditions. The complete Gurson model (CGM) developed and implemented by Zhang was utilized to predict the ductile crack growth resistance curves. Pipes with various internal pressure, diameter-to-thickness ratios, crack depths and material properties, as denoted by hardening and initial void volume fraction, have been analyzed. The results have been compared with those of corresponding clamped-loaded SENT (with same crack depth) and standard SENB specimens. It clearly indicates that the SENT specimen is a good representation of circumferentially flawed pipes and an alternative to the conventional standard SENB specimen for the fracture mechanics testing in ECA of pipes.


2020 ◽  
Vol 10 (4) ◽  
pp. 1374
Author(s):  
Lin Su ◽  
Jie Xu ◽  
Wei Song ◽  
Lingyu Chu ◽  
Hanlin Gao ◽  
...  

The effect of strength mismatch (ratio between the yield stress of weld metal and base metal, My) on the ductile crack growth resistance of welding pipe was numerically analyzed. The ductile fracture behavior of welding pipe was determined while using the single edge notched bending (SENB) and single edge notched tension (SENT) specimens, as well as axisymmetric models of circumferentially cracked pipes for comparison. Crack growth resistance curves (as denoted by crack tip opening displacement-resistance (CTOD-R curve) have been computed using the complete Gurson model. A so-called CTOD-Q-M formulation was proposed to calculate the weld mismatch constraint M. It has been shown that the fracture resistance curves significantly increase with the increase of the mismatch ratio. As for SENT and pipe, the larger My causes the lower mismatch constraint M, which leads to the higher fracture toughness and crack growth resistance curves. When compared with the standard SENB, the SENT specimen and the cracked pipe have a more similar fracture resistance behavior. The results present grounds for justification of usage of SENT specimens in fracture assessment of welding cracked pipes as an alternative to the traditional conservative SENB specimens.


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