Compact Modeling of Fluid Flow and Heat Transfer in Pin Fin Heat Sinks

2004 ◽  
Vol 126 (3) ◽  
pp. 342-350 ◽  
Author(s):  
Duckjong Kim ◽  
Sung Jin Kim ◽  
Alfonso Ortega

In this work, a novel compact modeling method based on the volume-averaging technique is presented. Its application to the analysis of fluid flow and heat transfer in pin fin heat sinks are further analyzed. The pin fin heat sink is modeled as a porous medium. The volume-averaged momentum and energy equations for fluid flow and heat transfer in pin fin heat sinks are obtained by using the local volume-averaging method. The permeability, the Ergun constant, and the interstitial heat transfer coefficient required to solve these equations are determined experimentally and correlations for them are presented. To validate the compact model proposed in this paper, 20 aluminum pin fin heat sinks having a 101.43 mm×101.43 mm base size are tested with an inlet velocity ranging from 1 m/s to 5 m/s. In the experimental investigation, the heat sink is heated uniformly at the bottom. Pressure drop and heat transfer characteristics of pin fin heat sinks obtained from the porous medium approach are compared with experimental results. Upon comparison, the porous medium approach is shown to predict accurately the pressure drop and heat transfer characteristics of pin fin heat sinks. Finally, for minimal thermal resistance, the optimum surface porosities of the pin fin heat sink are obtained under constraints on pumping power and heat sink size. The optimized pin fin heat sinks are shown to be superior to the optimized straight fin heat sinks in thermal performance by about 50% under the same constraints on pumping power and heat sink size.

Author(s):  
Duckjong Kim ◽  
Sung Jin Kim

In the present work, a novel compact modeling method based on the volume-averaging technique and its application to the analysis of fluid flow and heat transfer in pin fin heat sinks are presented. The pin fin heat sink is modeled as a porous medium. The volume-averaged momentum and energy equations for fluid flow and heat transfer in pin fin heat sinks are obtained using the local volume-averaging method. The permeability, the Ergun constant and the interstitial heat transfer coefficient required to solve these equations are determined experimentally. To validate the compact model proposed in this paper, 20 aluminum pin fin heat sinks having a 101.43 mm × 101.43 mm base size are tested with an inlet velocity ranging from 1 m/s to 5 m/s. In the experimental investigation, the heat sink is heated uniformly at the bottom. Pressure drop and heat transfer characteristics of pin fin heat sinks obtained from the porous medium approach are compared with experimental results. Upon comparison, the porous medium approach is shown to predict accurately the pressure drop and heat transfer characteristics of pin fin heat sinks. Finally, surface porosities of the pin fin heat sink for which the thermal resistance of the heat sink is minimal are obtained under constraints on pumping power and heat sink size. The optimized pin fin heat sinks are shown to be superior to the optimized straight fin heat sinks in thermal performance by about 50% under the same constraints on pumping power and heat sink size.


2004 ◽  
Vol 126 (2) ◽  
pp. 247-255 ◽  
Author(s):  
Duckjong Kim ◽  
Sung Jin Kim

In the present work, a compact modeling method based on a volume-averaging technique is presented. Its application to an analysis of fluid flow and heat transfer in straight fin heat sinks is then analyzed. In this study, the straight fin heat sink is modeled as a porous medium through which fluid flows. The volume-averaged momentum and energy equations for developing flow in these heat sinks are obtained using the local volume-averaging method. The permeability and the interstitial heat transfer coefficient required to solve these equations are determined analytically from forced convective flow between infinite parallel plates. To validate the compact model proposed in this paper, three aluminum straight fin heat sinks having a base size of 101.43mm×101.43mm are tested with an inlet velocity ranging from 0.5 m/s to 2 m/s. In the experimental investigation, the heat sink is heated uniformly at the bottom. The resulting pressure drop across the heat sink and the temperature distribution at its bottom are then measured and are compared with those obtained through the porous medium approach. Upon comparison, the porous medium approach is shown to accurately predict the pressure drop and heat transfer characteristics of straight fin heat sinks. In addition, evidence indicates that the entrance effect should be considered in the thermal design of heat sinks when Re Dh/L>∼O10.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Jienan Shen ◽  
Xiuxiu Li ◽  
Yongsheng Zhu ◽  
Boya Zhang ◽  
Hang Guo ◽  
...  

Abstract Numerical studies have been performed to analyze the fluid flow and heat transfer characteristics of nine microchannel heat sinks (MCHS) with different shapes and different arrangements of the ribs and cavities on the sidewalls, using three common shapes (square, triangle, and circular) of ribs or cavities as the basic structure in this work. The boundary conditions, governing equations, friction factor (f), Nusselt number (Nu), and performance evaluation criteria (ξ) were considered to determine which design was the best in terms of the heat transfer, the pressure drop, and the overall performance. It was observed that no matter how the circular ribs or cavities were arranged, its heat sink performance was better than the other two shapes for Reynolds number of 200–1000. Therefore, circular ribs or cavities can be considered as the best structure to improve the performance of MCHS. In addition, the heat sink performance of the microchannel heat sink with symmetrical circular ribs (MCHS-SCR) was improved by 31.2 % compared with the conventional microchannel heat sink at Re = 667. This was because in addition to the formation of transverse vortices in the channel, four symmetrical and reverse longitudinal vortices are formed to improve the mixing efficiency of the central fluid (low temperature) and the near-wall fluid (high temperature). Then, as the Reynolds number increases, the heat sink performance of MCHS-SCR dropped sharply. The heat sink performance of microchannel heat sinks with staggered ribs and cavities (MCHS-SCRC, MCHS-STRC, and MCHS-SSRC) exceeded that of MCHS-SCR. This indicated that the microchannel heat sink with staggered ribs and cavities was more suitable for high Reynolds number (Re > 800).


Author(s):  
Feng Zhou ◽  
Nicholas Hansen ◽  
Ivan Catton

A plate-pin fin heat sink (PPFHS) is composed of a plate fin heat sink (PFHS) and some pin fins planted between the flow channels. Just as the other kinds of heat sinks, it is a hierarchical multilevel device with many parameters required for its description. Volume Averaging Theory (VAT) is used to rigorously cast the point-wise conservation of energy, momentum and mass equations into a form that represents the thermal and hydraulic properties of the plate-pin fin (porous media) morphology and to describe the hierarchical nature of the heat sink. Closure for the upper level is obtained using VAT to describe the lower level. At the lower level, the media is described by a representative elementary volume (REV). Closure terms in the VAT equations are related to a local friction factor and a heat transfer coefficient of the REV. The terms in the closure expressions are complex and relating experimental data to the closure terms resulting from VAT is difficult. In this work, we model the plate-pin fin heat sink based on Volume Averaging Theory and use CFD to obtain detailed solutions of flow through an element of PPFHS and use these results to evaluate the closure terms needed for a fast running VAT based code. The VAT based code can then be used to solve the heat transfer characteristics of the higher level heat sink. The objective is to show how plate-pin fin heat sinks can be modeled as porous media based on Volume Averaging Theory and how CFD can be used in place of a detailed, often formidable, experimental effort.


Author(s):  
Ninad Trifale ◽  
Eric Nauman ◽  
Kazuaki Yazawa

Use of microchannel heat sinks for high heat flux applications is substantial for thermal management and it is also critical for scalable power generation. For both applications, the energy efficiency consideration of the pump power is crucial. A number of models have been created that predict the performance as a function of the geometrical parameters, taking into account, the pressure loss over the length and volume constraints. Most of the approaches either involve sophisticated calculations incorporating fluid dynamics in channels, or have an analogy with the pin-fin model, which gives simpler calculations but considers only a single laminar flow regime for optimization. Even with the simplified models available, the geometrical impact on mass and pumping power is nonlinear and not apparent for optimization. We propose an optimization of porous medium heat sinks with respect to the heat transfer rate, mass, and pumping power. These are functions of the simplest geometric parameters, i.e. porosity, pore density, and length of the porous medium. Considering large production, mass (cost of raw material) is nearly proportional to the cost of the heat sink, we consider minimizing the mass for indirectly minimizing the overall cost. The other factor for saving energy considered here is the pumping power. This connects to both the heat transfer rate and the power consumption to drive the fluid through the porous medium. The optimization is performed for a specific value of porosity and length of the heat sink. The model considers the effect of flow through the porous medium and the effective thermal conduction as a function of combined conductivity of the solid ligaments and the fluid in pores. An optimum coefficient of performance (COP) is found at over 90% of porosity for minimum mass, pumping work and maximum heat transfer. This mathematical expression of the model will give a quantifiable figure-of-merit to take into account the impact of the mass and the pumping power on the performance to cost ratio.


Author(s):  
Chan Byon ◽  
Sung Jin Kim

In this paper, a compact modeling method for predicting the thermal characteristics of vertical plate fin heat sinks under natural convection is presented. The plate fin heat sink is modeled using the volume-averaging approach. The solutions for velocity and temperature distributions are obtained by solving the averaged governing equations. In order to validate the model proposed in this paper, experimental investigations are performed. The resulting effective heat transfer coefficients of heat sinks are compared with those obtained through the compact modeling. Under comparison, the analytical solutions based on the compact modeling are shown to predict the heat transfer characteristics of plate fin heat sink quite well. Comparisons with other studies are also conducted. Using the validated model, the thermal resistances of heat sinks are obtained. The heat transfer characteristics of the heat sink under natural convection are compared with those of the heat sink subjected to forced convection. And finally, thermal optimization of heat sink is performed.


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