Heat Transfer Enhancement in Ventilated Brake Disk Using Double Airfoil Vanes

Author(s):  
A. Nejat ◽  
M. Aslani ◽  
E. Mirzakhalili ◽  
R. Najian Asl

The aim of this research is to enhance the heat transfer of ventilated brake disks using modified vanes. The investigated braking scenario is a hold braking deceleration during a downhill drive. A simple model for computing the steady state vane’s temperature is presented. The heat transfer coefficient (HTC) of the brake disk’s ventilation is estimated by means of a verified CFD computation. A novel design for the vanes is proposed using an airfoil profile to improve the air pumping efficiency increasing the flow velocity between vanes. For further improving the ventilating capacity, a secondary airfoil vane is introduced to the primary airfoil vane design. The computed results estimate 17% to 29% improvement in HTC number for new vane design at different disk’s angular velocities.

2012 ◽  
Vol 134 (10) ◽  
Author(s):  
Ting-Yu Lin ◽  
Satish G. Kandlikar

The effect of structured roughness on the heat transfer of water flowing through minichannels was experimentally investigated in this study. The test channels were formed by two 12.7 mm wide × 94.6 mm long stainless steel strips. Eight structured roughness elements were generated using a wire electrical discharge machining (EDM) process as lateral grooves of sinusoidal profile on the channel walls. The height of the roughness structures ranged from 18 μm to 96 μm, and the pitch was varied from 250 μm to 400 μm. The hydraulic diameter of the rectangular flow channels ranged from 0.71 mm to 1.87 mm, while the constricted hydraulic diameter (obtained by using the narrowest flow gap) ranged from 0.68 mm to 1.76 mm. After accounting for heat losses from the edges and end sections, the heat transfer coefficient for smooth channels was found to be in good agreement with the conventional correlations in the laminar entry region as well as in the laminar fully developed region. All roughness elements were found to enhance the heat transfer. In the ranges of parameters tested, the roughness element pitch was found to have almost no effect, while the heat transfer coefficient was significantly enhanced by increasing the roughness element height. An earlier transition from laminar to turbulent flow was observed with increasing relative roughness (ratio of roughness height to hydraulic diameter). For the roughness element designated as B-1 with a pitch of 250 μm, roughness height of 96 μm and a constricted hydraulic diameter of 690 μm, a maximum heat transfer enhancement of 377% was obtained, while the corresponding friction factor increase was 371% in the laminar fully developed region. Comparing different enhancement techniques reported in the literature, the highest roughness element tested in the present work resulted in the highest thermal performance factor, defined as the ratio of heat transfer enhancement factor (over smooth channels) and the corresponding friction enhancement factor to the power 1/3.


2012 ◽  
Vol 16 (2) ◽  
pp. 469-480 ◽  
Author(s):  
Hosseinali Soltanipour ◽  
Parisa Choupani ◽  
Iraj Mirzaee

This paper presents a numerical investigation of heat transfer augmentation using internal longitudinal ribs and ?-Al2O3/ water nanofluid in a stationary curved square duct. The flow is assumed 3D, steady, laminar, and incompressible with constant properties. Computations have been done by solving Navier-Stokes and energy equations utilizing finite volume method. Water has been selected as the base fluid and thermo- physical properties of ?- Al2o3/ water nanofluid have been calculated using available correlations in the literature. The effects of Dean number, rib size and particle volume fraction on the heat transfer coefficient and pressure drop have been examined. Results show that nanoparticles can increase the heat transfer coefficient considerably. For any fixed Dean number, relative heat transfer rate (The ratio of the heat transfer coefficient in case the of ?- Al2o3/ water nanofluid to the base fluid) increases as the particle volume fraction increases; however, the addition of nanoparticle to the base fluid is more useful for low Dean numbers. In the case of water flow, results indicate that the ratio of heat transfer rate of ribbed duct to smooth duct is nearly independent of Dean number. Noticeable heat transfer enhancement, compared to water flow in smooth duct, can be achieved when ?-Al2O3/ water nanofluid is used as the working fluid in ribbed duct.


Author(s):  
J. L. Luviano ◽  
A. Hernandez ◽  
C. Rubio ◽  
D. Banerjee

This paper presents the heat transfer and fluid dynamics analysis of a horizontal channel formed by parallel plates with periodic insertions of heated blocks, having curved deflectors to direct the flow. The heat transfer coefficient investigated is compared with that of the horizontal channel without deflectors. The aim of the deflectors is to lead the fluid to the space between the heated blocks increasing the dynamics in this area. This zone will normally, without deflectors, become a stagnant fluid zone in which low energy transfer rate occurs. The results show that the heat transfer coefficient is larger as compared to that of the case without deflectors. The increment in the heat transfer coefficient is due primarily to the fluid motion stirred in the area between the heated block due to the deflectors. However, it must be pointed out. This implementation also increases the pressure drop in the channel.


Author(s):  
Kazuaki Yamamoto ◽  
Atsuhide Kitagawa ◽  
Yoshimichi Hagiwara

This paper describes the heat transfer enhancement of natural convection along a vertical heated plate due to injection of microbubbles. Thermocouples are used for the temperature measurement and an image processing technique is used for obtaining the bubble diameter and the bubble layer thickness. The working fluid used is tap water, and hydrogen bubbles generated by electrolysis of the water are used as the microbubbles. The mean bubble diameter dm ranges from 26 to 57 μm. For each of the laminar and transition regions, the significant heat transfer enhancement is caused by the microbubble injection. Under a constant bubble flow rate (Q = 42 mm3/s), in the laminar region, the heat transfer coefficient for dm = 39 μm is higher than that for dm = 57 μm, but it is vice versa at x = 770 mm (transition region). Under a constant bubble size (dm = 39 μm), at each measurement position, the heat transfer coefficient for Q = 42 mm3/s is higher than that for Q = 30 mm3/s. These are deeply related to the fluctuation of the bubble layer thickness and small-scale eddy motions inherent in the flow. Moreover, in the case of dm = 39 μm and Q = 30 mm3/s, the heat transfer gain (which is the ratio of the heat transfer rate obtained with the microbubble injection to the power consumption of the mirobubble generation) is approximately 33. Therefore, microbubble injection is a very highly efficient technique for enhancing the natural convection heat transfer of water along a vertical flat plate.


2012 ◽  
Vol 134 (7) ◽  
Author(s):  
Kirill V. Poletkin ◽  
Vladimir Kulish

In this paper, we study the steady state heat transfer process within a spatial domain of the transporting medium whose length is of the same order as the distance traveled by thermal waves. In this study, the thermal conductivity is defined as a function of a spatial variable. This is achieved by analyzing an effective thermal diffusivity that is used to match the transient temperature behavior in the case of heat wave propagation by the result obtained from the Fourier theory. Then, combining the defined size-dependent thermal conductivity with Fourier’s law allows us to study the behavior of the heat flux at nanoscale and predict that a decrease of the size of the transporting medium leads to an increase of the heat transfer coefficient which reaches its finite maximal value, contrary to the infinite value predicted by the classical theory. The upper limit value of the heat transfer coefficient is proportional to the ratio of the bulk value of the thermal conductivity to the characteristic length of thermal waves in the transporting medium.


2014 ◽  
Vol 136 (2) ◽  
Author(s):  
T. David ◽  
D. Mendler ◽  
A. Mosyak ◽  
A. Bar-Cohen ◽  
G. Hetsroni

The thermal characteristics of a laboratory pin-fin microchannel heat sink were empirically obtained for heat flux, q″, in the range of 30–170 W/cm2, mass flux, m, in the range of 230–380 kg/m2 s, and an exit vapor quality, xout, from 0.2 to 0.75. Refrigerant R 134a (HFC-134a) was chosen as the working fluid. The heat sink was a pin-fin microchannel module installed in open flow loop. Deviation from the measured average temperatures was 1.5 °C at q = 30 W/cm2, and 2.0 °C at q = 170 W/cm2. These results indicate that use of pin-fin microchannel heat sink enables keeping an electronic device near uniform temperature under steady state and transient conditions. The heat transfer coefficient varied significantly with refrigerant quality and showed a peak at an exit vapor quality of 0.55 in all the experiments. At relatively low heat fluxes and vapor qualities, the heat transfer coefficient increased with vapor quality. At high heat fluxes and vapor qualities, the heat transfer coefficient decreased with vapor quality. A noteworthy feature of the present data is the larger magnitude of the transient heat transfer coefficients compared to values obtained under steady state conditions. The results of transient boiling were compared with those for steady state conditions. In contrast to the more common techniques, the low cost technique, based on open flow loop was developed to promote cooling using micropin fin sinks. Results of this experimental study may be used for designing the cooling high power laser and rocket-born electronic devices.


2008 ◽  
Author(s):  
Bolaji O. Olayiwola ◽  
Gerhard Schaldach ◽  
Peter Walzel

Experimental and CFD studies were performed to investigate the enhancement of convective heat transfer in a laminar cooling system using flow pulsation in a flat channel with series of regular spaced fins. Glycerol-water mixtures with dynamic viscosities in the range of 0.001 kg/ms–0.01 kg/ms were used. A steady flow Reynolds number in the laminar range of 10 < Re < 1200 was studied. The amplitudes of the applied pulsations are in the range of 0.25 < A < 0.55 mm and the frequency range is 10 < f < 60 Hz. Two different cooling devices with active length L = 450 mm and 900 mm were investigated. CFD simulations were performed on a parallel-computer (Linux-cluster) using the software suit CFX11 from ANSYS GmbH, Germany. The rate of cooling was found to be significant at moderate low net flow rates. In general, no significant heat transfer enhancement at very low and high flow rates was obtained in compliance with the experimental data. The heat transfer coefficient was found to increase with increasing Prandtl number Pr at constant oscillation Reynolds number Reosc whereas the ratio of the hydraulic diameter to the length of the channel dh/L has insignificant effect on the heat transfer coefficient. This is due to enhanced fluid mixing. CFD results allow for performance predictions of different geometries and flow conditions.


Author(s):  
Balamurugan Srinivasan ◽  
Anand Dhamarla ◽  
Chandiran Jayamurugan ◽  
Amarnath Balu Rajan

The increasing demands of better efficiency of modern advanced gas turbine require higher turbine inlet temperatures, which gives great challenges to turbine blade designers. However, the temperature limits of turbine blade material are not high enough to ensure its survival in such incredible operating temperature. Hence, both internal and external cooling approaches have been developed and widely used in today’s turbine blade. To internal cooling problems, a variety of cooling enhancement approaches, such as impingement and turbulators, are employed in order to meet the different needs in leading, middle and trailing region. One of the most critical parts in turbine blade is trailing edge where it is hard to cool due to its narrow shape. Pin-fins are widely used to cool the trailing edge of rotor and stator blades of gas turbine engine. Pin-fins offer significant heat transfer enhancement, they are relatively easy to fabricate and offer structural support to the hollow trailing edge region. The flow physics in a pin-fin roughened channel is very complicated and three-dimensional. In this work, we have studied the effect of channel orientation on heat transfer in a rotating wedge-shaped cooling channel using numerical methods. Qiu [1] studied experimentally heat transfer effects of 5 different angles of wedge shaped channel orientation for the inlet Reynolds number (5100 to 21000) and rotational speed (zero to 1000 rpm), which results in the inlet Rotation number variation from 0 to 0.68. They observed that compared to the non-rotating condition, there is about 35% overall heat transfer enhancement under highest rotation number. The above said results are validated using current studies with Computational Fluid Dynamics (CFD) revealed that rotation increases significantly the heat transfer coefficient on the trailing surface and reduces the heat transfer coefficient on the leading surface. This is due to the higher velocities associated with the converging geometry near trailing surface.


2020 ◽  
Vol 142 (5) ◽  
Author(s):  
Lin Ye ◽  
Cun-Liang Liu ◽  
Dao-En Zhou ◽  
Hui-Ren Zhu

Abstract The heat transfer coefficient of cylindrical holes fed by varying internal cross-flow channels with different cross-flow Reynolds numbers Rec is experimentally studied on a low-speed flat-plate facility. Three coolant cross flow cases, including a smooth case and two ribbed cases with 45/135-deg ribs, are studied at Rec = 50,000, and 100,000 with varying blowing ratios M of 0.5, 1.0, and 2.0. A transient liquid-crystal (LC) measurement technique is used to determine the heat transfer coefficient. At lower M, the heat transfer enhancement regions are asymmetrical for the smooth and 45-deg cases. The asymmetrical vortex is more pronounced with increasing cross-flow direction velocity, resulting in a more skewed distribution at Rec = 100,000. Conversely, the contours are laterally symmetric in the 135-deg case at varying Rec. A fork-shaped trend with a relatively high heat transfer coefficient appears upstream, and the increases in the heat transfer in the 135-deg cases are lower than those in the 45-deg cases. As M increases to 2.0, the vortex intensity increases, resulting in a stronger scouring effect upstream, especially at large Rec. The range and degree are affected by Rec at M = 2.0. The core of the heat transfer enhancement is skewed to the −Y side for both cases.


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