Design of a 6- by 6-Foot Coal-Fired Heater for a CCGT Air Heater

Author(s):  
L. H. Russell ◽  
J. Campbell

The U.S. Department of Energy is sponsoring a program of research and development on coal-fired heaters to provide heat input to the working fluid of a closed-cycle gas turbine/cogeneration system. One of the fired heater concepts being researched employs the atmospheric pressure fluidized bed coal combustion concept. This paper describes a research oriented atmospheric fluidized bed of 6- by 6-foot plan dimensions that has been designed and is being constructed for utilization during the R&D program. The design rationale is presented, details of the more significant details are described and discussed, and the planned methods for utilizing the 6- by 6-foot AFB as a research tool are presented.

Author(s):  
J. Campbell ◽  
J. C. Lee ◽  
D. E. Wright

Cogeneration systems capable of utilizing our abundant coal resources are now especially attractive, as petroleum products are relatively expensive. However, coal-fired systems must inevitably cope with the abrasive and fouling character of the noncombustible ash content of all coals. This paper discusses the characteristics and cogeneration potential of the coal-fired, closed-cycle, gas turbine system (in which the working fluid is isolated from the products of coal combustion). Many closed-cycle, gas turbine thermodynamic cycles may be adapted to cogeneration. Parametric performance data are presented. The advantages of closed-cycle, gas turbine system/cogeneration cycles are explored, and comparisons are made between such systems and the more conventional steam-turbine based cogeneration cycles. The technology of closed-cycle fired heaters, including pulverized coal and fluidized bed firing is discussed. The key technical features of the fired heaters are discussed.


1979 ◽  
Author(s):  
M. S. Nutkis

The Exxon Research pressurized fluidized bed coal combustion pilot plant, known as the miniplant, has been in operation since 1974. Constructed under EPA contract, this facility operates at pressures to 10 atm, bed velocities to 10 ft/sec and temperatures to 1800 F. It can burn 400 lb of coal per hour and has operated for over 2500 test hours. Under a program sponsored by the U. S. Department of Energy, the Exxon pressurized fluidized bed coal combustion miniplant provided a test site and environment for the exposure of specimens of potential PFBCC fireside heat exchanger alloys and gas turbine materials. The intent of these PFBCC exposure tests is to compile a suitable engineering data base for the characterization of the corrosion/erosion behavior of a number of commercially available alloys when exposed to a pressurized fluidized bed coal combustion environment. These PFBCC exposures will provide corrosion/erosion data and comparisons of materials for application to advanced gas turbine/combined cycle type power systems using coal.


Author(s):  
J. Campbell ◽  
G. A. Hastings ◽  
C. E. Holt

This paper discusses a current research and development program whose object is to advance the technical readiness of large, coal-fired heaters to supply the input to closed-cycle gas turbine cogeneration systems. Such closed-cycle systems become increasingly attractive as energy cost increase. The gas turbine working fluid is completely isolated from the products of coal combustion, thus avoiding corrosion and erosion of the gas turbine system. Additionally, the nature of the thermodynamic cycles is frequently such as to afford substantial savings in coal input requirements as compared to steam turbine based systems producing equivalent process heat and power. This paper describes three fired heater concepts that are under development for CCGT service. The organization of the research and development program, and the development needs of the fired heaters that are to be satisfied by the R&D program, are discussed.


Author(s):  
Emmanuel O. Osigwe ◽  
Arnold Gad-Briggs ◽  
Theoklis Nikolaidis ◽  
Pericles Pilidis ◽  
Suresh Sampath

One major challenge to the accurate development of performance simulation tool for component-based nuclear power plant engine models is the difficulty in accessing component performance maps; hence, researchers or engineers often rely on estimation approach using various scaling techniques. This paper describes a multi-fluid scaling approach used to determine the component characteristics of a closed-cycle gas turbine plant from an existing component map with their design data, which can be applied for different working fluids as may be required in closed-cycle gas turbine operations to adapt data from one component map into a new component map. Each component operation is defined by an appropriate change of state equations which describes its thermodynamic behavior, thus, a consideration of the working fluid properties is of high relevance to the scaling approach. The multi-fluid scaling technique described in this paper was used to develop a computer simulation tool called GT-ACYSS, which can be valuable for analyzing the performance of closed-cycle gas turbine operations with different working fluids. This approach makes it easy to theoretically scale existing map using similar or different working fluids without carrying out a full experimental test or repeating the whole design and development process. The results of selected case studies show a reasonable agreement with available data.


Author(s):  
Ali Afrazeh ◽  
Hiwa Khaledi ◽  
Mohammad Bagher Ghofrani

A gas turbine in combination with a nuclear heat source has been subject of study for some years. This paper describes the advantages of a gas turbine combined with an inherently safe and well-proven nuclear heat source. The design of the power conversion system is based on a regenerative, non-intercooled, closed, direct Brayton cycle with high temperature gas-cooled reactor (HTGR), as heat source and helium gas as the working fluid. The plant produces electricity and hot water for district heating (DH). Variation of specific heat, enthalpy and entropy of working fluid with pressure and temperature are included in this model. Advanced blade cooling technology is used in order to allow for a high turbine inlet temperature. The paper starts with an overview of the main characteristics of the nuclear heat source, Then presents a study to determine the specifications of a closed-cycle gas turbine for the HTGR installation. Attention is given to the way such a closed-cycle gas turbine can be modeled. Subsequently the sensitivity of the efficiency to several design choices is investigated. This model is developed in Fortran.


Author(s):  
James K. La Fleur

In May of 1960 La Fleur Enterprises, later to become The La Fleur Corporation, undertook the design of a closed-cycle gas turbine utilizing helium as a working fluid. The useful output of this machine was to be in the form of a stream of helium bled from the last stage of the compressor. This stream was to be used in a low-temperature refrigeration cycle (not described in this paper) and would be returned to the compressor inlet at approximately ambient temperature and at compressor-inlet pressure. The design of this machine was completed by the end of 1960 and construction was initiated immediately. The unit was completed and initial tests were made in the Spring of 1962. This paper covers the design philosophy as it affected the conceptual and preliminary design phases of the project and describes briefly the design of the various components. Photographs of these components and a flow schematic are included.


Author(s):  
L. D. Stoughton ◽  
T. V. Sheehan

A nuclear power plant is proposed which combines the advantages of a liquid metal fueled reactor with those inherent in a closed cycle gas turbine. The reactor fuel is a solution of uranium in molten bismuth which allows for unlimited burn-up with continuous fuel make-up and processing. The fuel can either be contained in a graphite core structure or circulated through an external heat exchanger. The cycle working fluid is an inert gas which is heated by the reactor fuel before entering the turbine. A 15 MW closed cycle gas turbine system is shown to illustrate the application of this reactor.


1979 ◽  
Author(s):  
H. C. Daudet ◽  
C. A. Kinney

This paper presents a discussion of the significant results of a study program conducted for the Department of Energy to evaluate the potential for closed cycle gas turbines and the associated combustion heater systems for use in coal fired public utility power plants. Two specific problem areas were addressed: (a) the identification and analysis of system concepts which offer high overall plant efficiency consistent with low cost of electricity (COE) from coal-pile-to-bus-bar, and (b) the identification and conceptual design of combustor/heat exchanger concepts compatible for use as the cycle gas primary heater for those plant systems. The study guidelines were based directly upon the ground rules established for the ECAS studies to facilitate comparison of study results. Included is a discussion of a unique computer model approach to accomplish the system analysis and parametric studies performed to evaluate entire closed cycle gas turbine utility power plants with and without Rankine bottoming cycles. Both atmospheric fluidized bed and radiant/convective combustor /heat exchanger systems were addressed. Each incorporated metallic or ceramic heat exchanger technology. The work culminated in conceptual designs of complete coal fired, closed cycle gas turbine power plants. Critical component technology assessment and cost and performance estimates for the plants are also discussed.


Author(s):  
William H. Day

Under the Gas Turbine Industrial Fellowship Program, students in Bachelor’s, Master’s and Ph. D. programs studying gas turbine-related technology spend 10 to 12 weeks employed at the facilities of turbine manufacturers or users of gas turbine equipment. The program is funded by the U.S. Department of Energy. This paper describes the Fellowship program, its relationship to the DOE Turbine Program, the University Turbine Systems Research (UTSR) program, and plans for future Fellowship development.


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