Aerodynamic Measurements on a Low Pressure Turbine Cascade With Different Levels of Distributed Roughness

Author(s):  
Marco Montis ◽  
Reinhard Niehuis ◽  
Andreas Fiala

The effect of surface roughness on the aerodynamics of a highly loaded low-pressure turbine airfoil was investigated in a series of cascade tests conducted in a high speed facility. Profile loss and aerodynamic loading of three different surface roughnesses with a ratio of the centerline average roughness to the profile chord of 1.1 · 10−5, 7.1 · 10−5 and 29 · 10−5 were analysed. Tests were carried out under design outlet Mach number, outlet Reynolds number ranging from 5 · 104 to 7 · 105 and inlet turbulence level of 2.5% and 5%. The mid span flow field downstream of the cascade and the loading distribution on the profile were measured for each investigated operating point using a five hole probe and surface static pressure taps. Additional measurements with a hot wire probe in the profile boundary layer under reference conditions (Re2th = 2 · 105) were also conducted. Experimental results show a loss reduction for the highest roughness under reference conditions, due to the partial suppression of the separation bubble on the suction side of the profile. At high Reynolds numbers a massive boundary layer separation on the suction side is observed for the highest roughness, along with a large increase in total pressure loss. The middle roughness tested has no effect on the loading distribution as well as on the loss behaviour of the airfoil under all investigated flow conditions.

Author(s):  
Ralph J. Volino

Boundary layer separation, transition and reattachment have been studied on a new, very high lift, low-pressure turbine airfoil. Experiments were done under low freestream turbulence conditions on a linear cascade in a low speed wind tunnel. Pressure surveys on the airfoil surface and downstream total pressure loss surveys were documented. Velocity profiles were acquired in the suction side boundary layer at several streamwise locations using hot-wire anemometry. Cases were considered at Reynolds numbers (based on the suction surface length and the nominal exit velocity from the cascade) ranging from 25,000 to 330,000. In all cases the boundary layer separated, but at high Reynolds number the separation bubble remained very thin and quickly reattached after transition to turbulence. In the low Reynolds number cases, the boundary layer separated and did not reattach, even when transition occurred. This behavior contrasts with previous research on other airfoils, in which transition, if it occurred, always induced reattachment, regardless of Reynolds number.


Author(s):  
Ralph J. Volino ◽  
Christopher G. Murawski

Boundary layer separation, transition and reattachment have been studied experimentally in a low-pressure turbine cascade. Cases with Reynolds numbers (Re) ranging from 50,000 to 200,000 (based on suction surface length and exit velocity) have been considered under low free-stream turbulence conditions. Mean and fluctuating velocity profiles and turbulence spectra are presented for streamwise locations along the suction side of one airfoil and in the wake downstream of the airfoils. Hot film gages on the suction side surface of the airfoil are used to measure the fluctuation level and the spectra of the fluctuations on the surface. Higher Re moves transition upstream. Transition is initiated in the shear layer over the separation bubble and leads to boundary layer reattachment. Peak frequencies in the boundary layer spectra match those found in similar cases in the literature, indicating that the important frequencies may be predictable. Spectra in the wake downstream of the airfoils were similar to the spectra in the boundary layer near the trailing edge of the airfoil. Comparisons to the literature indicate that small but measurable differences in the spectra of the low free-stream turbulence can have a significant effect on boundary layer reattachment.


Author(s):  
Ki H. Sohn ◽  
Rickey J. Shyne ◽  
Kenneth J. DeWitt

A detailed investigation of the flow physics occurring on the suction side of a simulated Low Pressure Turbine (LPT) blade was performed. A contoured upper wall was designed to simulate the pressure distribution of an actual LPT blade onto a flat plate. The experiments were carried out at Reynolds numbers of 100,000 and 250,000 with three levels of freestream turbulence. The main emphasis in this paper is placed on flow field surveys performed at a Reynolds number of 100,000 with levels of freestream turbulence ranging from 0.8% to 3%. Smoke-wire flow visualization data was used to confirm that the boundary layer was separated and formed a bubble. The transition process over the separated flow region is observed to be similar to a laminar free shear layer flow with the formation of a large coherent eddy structure. For each condition, the locations defining the separation bubble were determined by careful examination of pressure and mean velocity profile data. Transition onset location and length determined from intermittency profiles decrease as freestream turbulence levels increase. Additionally, the length and height of the laminar separation bubbles were observed to be inversely proportional to the levels of freestream turbulence.


2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Ralph J. Volino

Boundary layer separation, transition, and reattachment have been studied on a new, very high lift, low-pressure turbine airfoil. Experiments were done under low freestream turbulence conditions on a linear cascade in a low speed wind tunnel. Pressure surveys on the airfoil surface and downstream total pressure loss surveys were documented. Velocity profiles were acquired in the suction side boundary layer at several streamwise locations using hot-wire anemometry. Cases were considered at Reynolds numbers (based on the suction surface length and the nominal exit velocity from the cascade) ranging from 25,000 to 330,000. In all cases, the boundary layer separated, but at high Reynolds number the separation bubble remained very thin and quickly reattached after transition to turbulence. In the low Reynolds number cases, the boundary layer separated and did not reattach, even when transition occurred. This behavior contrasts with previous research on other airfoils, in which transition, if it occurred, always induced reattachment, regardless of Reynolds number.


Author(s):  
Francesca Satta ◽  
Marina Ubaldi ◽  
Pietro Zunino ◽  
Claudia Schipani

The paper presents the results of an experimental investigation of the wake shed from a high-lift low-pressure turbine profile. Measurement campaigns have been carried out in a three-blade large-scale turbine linear cascade. The Reynolds number based on the chord length has been varied in the range 100000–500000, to differentiate the influence of the boundary layer separation on the wake development. Two Reynolds number conditions, representative of the typical working conditions of a low pressure aeroengine turbine, have been more extensively investigated. Mean velocity and Reynolds stress components within the wake shed from the central blade have been measured across the wake by means of a two-component crossed miniature hotwire probe. The measuring traverses were located at distances ranging between 2 and 100% of the blade chord from the central blade trailing edge. Moreover, wake integral parameters, at the two Reynolds conditions, have been evaluated and compared. Both velocity and total pressure results show a wider wake occurring at the lower Reynolds number, due to the separation affecting the suction side boundary layer. Furthermore, the momentum thickness has been found to be much higher at the lower Reynolds number, due to the higher losses related to the separation bubble occurring on the blade suction side. The Strouhal number associated with the vortex shedding seems to be influenced by the Reynolds number, due to the different conditions of the suction side boundary layers.


1999 ◽  
Vol 122 (1) ◽  
pp. 84-89 ◽  
Author(s):  
Rickey J. Shyne ◽  
Ki-Hyeon Sohn ◽  
Kenneth J. De Witt

A detailed investigation of the flow physics occurring on the suction side of a simulated low pressure turbine (LPT) blade was performed. A contoured upper wall was designed to simulate the pressure distribution of an actual LPT blade onto a flat plate. The experiments were carried out at Reynolds numbers of 100,000 and 250,000 with three levels of freestream turbulence. The main emphasis in this paper is placed on flow field surveys performed at a Reynolds number of 100,000 with levels of freestream turbulence ranging from 0.8 percent to 3 percent. Smoke-wire flow visualization data were used to confirm that the boundary layer was separated and formed a bubble. The transition process over the separated flow region is observed to be similar to a laminar free shear layer flow with the formation of a large coherent eddy structure. For each condition, the locations defining the separation bubble were determined by careful examination of pressure and mean velocity profile data. Transition onset location and length determined from intermittency profiles decrease as freestream turbulence levels increase. Additionally, the length and height of the laminar separation bubbles were observed to be inversely proportional to the levels of freestream turbulence. [S0098-2202(00)00701-X]


Author(s):  
Marion Mack ◽  
Roland Brachmanski ◽  
Reinhard Niehuis

The performance of the low pressure turbine (LPT) can vary appreciably, because this component operates under a wide range of Reynolds numbers. At higher Reynolds numbers, mid and aft loaded profiles have the advantage that transition of suction side boundary layer happens further downstream than at front loaded profiles, resulting in lower profile loss. At lower Reynolds numbers, aft loading of the blade can mean that if a suction side separation exists, it may remain open up to the trailing edge. This is especially the case when blade lift is increased via increased pitch to chord ratio. There is a trend in research towards exploring the effect of coupling boundary layer control with highly loaded turbine blades, in order to maximize performance over the full relevant Reynolds number range. In an earlier work, pulsed blowing with fluidic oscillators was shown to be effective in reducing the extent of the separated flow region and to significantly decrease the profile losses caused by separation over a wide range of Reynolds numbers. These experiments were carried out in the High-Speed Cascade Wind Tunnel of the German Federal Armed Forces University Munich, Germany, which allows to capture the effects of pulsed blowing at engine relevant conditions. The assumed control mechanism was the triggering of boundary layer transition by excitation of the Tollmien-Schlichting waves. The current work aims to gain further insight into the effects of pulsed blowing. It investigates the effect of a highly efficient configuration of pulsed blowing at a frequency of 9.5 kHz on the boundary layer at a Reynolds number of 70000 and exit Mach number of 0.6. The boundary layer profiles were measured at five positions between peak Mach number and the trailing edge with hot wire anemometry and pneumatic probes. Experiments were conducted with and without actuation under steady as well as periodically unsteady inflow conditions. The results show the development of the boundary layer and its interaction with incoming wakes. It is shown that pulsed blowing accelerates transition over the separation bubble and drastically reduces the boundary layer thickness.


2013 ◽  
Vol 136 (5) ◽  
Author(s):  
Chiara Bernardini ◽  
Stuart I. Benton ◽  
Jen-Ping Chen ◽  
Jeffrey P. Bons

The mechanism of separation control by sound excitation is investigated on the aft-loaded low-pressure turbine (LPT) blade profile, the L1A, which experiences a large boundary layer separation at low Reynolds numbers. Previous work by the authors has shown that on a laminar separation bubble such as that experienced by the front-loaded L2F profile, sound excitation control has its best performance at the most unstable frequency of the shear layer due to the exploitation of the linear instability mechanism. The different loading distribution on the L1A increases the distance of the separated shear layer from the wall and the exploitation of the same linear mechanism is no longer effective in these conditions. However, significant control authority is found in the range of the first subharmonic of the natural unstable frequency. The amplitude of forced excitation required for significant wake loss reduction is higher than that needed when exploiting linear instability, but unlike the latter case, no threshold amplitude is found. The fluid-dynamics mechanisms under these conditions are investigated by particle image velocimetry (PIV) measurements. Phase-locked PIV data gives insight into the growth and development of structures as they are shed from the shear layer and merge to lock into the excited frequency. Unlike near-wall laminar separation sound control, it is found that when such large separated shear layers occur, sound excitation at subharmonics of the fundamental frequency is still effective with high-Tu levels.


Author(s):  
Tobias Schubert ◽  
Silvio Chemnitz ◽  
Reinhard Niehuis

Abstract A particular turbine cascade design is presented with the goal of providing a basis for high quality investigations of endwall flow at high-speed flow conditions and unsteady inflow. The key feature of the design is an integrated two-part flat plate serving as a cascade endwall at part-span, which enables a variation of the inlet endwall boundary layer conditions. The new design is applied to the T106A low pressure turbine cascade for endwall flow investigations in the High-Speed Cascade Wind Tunnel of the Institute of Jet Propulsion at the Bundeswehr University Munich. Measurements are conducted at realistic flow conditions (M2th = 0.59, Re2th = 2·105) in three cases of different endwall boundary layer conditions with and without periodically incoming wakes. The endwall boundary layer is characterized by 1D-CTA measurements upstream of the blade passage. Secondary flow is evaluated by Five-hole-probe measurements in the turbine exit flow. A strong similarity is found between the time-averaged effects of unsteady inflow conditions and the effects of changing inlet endwall boundary layer conditions regarding the attenuation of secondary flow. Furthermore, the experimental investigations show, that all design goals for the improved T106A cascade are met.


Sign in / Sign up

Export Citation Format

Share Document