Analysis of the Formation Mechanism of Secondary Tip Leakage Vortex (S-TLV) in an Axial Flow Pump

Studies on the tip leakage vortex (TLV) are extensive, while studies on the secondary tip leakage vortex (S-TLV) are rare. To advance the understanding of the formation mechanism of the S-TLV, turbulent cavitating flows were numerically investigated using the shear stress transport (SST) turbulence model and the Zwart–Gerber–Belamri cavitation model. The morphology and physical quantity distribution of the S-TLV under two cavitation conditions were compared, and its formation mechanism was analyzed. The results reveal that in the lower cavitation number case, there is a low-velocity zone of circumferential flow near the tip in the back half of the blade. The shear vortices formed by the leakage jet gradually accumulate and concentrate in the low-velocity area, which is one of the main sources of the S-TLV. Meanwhile, the radial jet pushes the vortices on the suction surface to the tip, which mixes with the S-TLV. The flow path formed by the radial jet and the leakage jet is in accordance with the rotation direction of the S-TLV, which promotes the S-TLV’s further development. Under the conditions of a small cavitation number and low flow rate, the circumferential velocity and radial velocity of the fluid near the gap have altered significantly, which is conducive to the formation of the S-TLV.

Numerical Investigation of Single-Row Double-Jet Film Cooling of a Turbine Guide Vane under High-Temperature and High-Pressure Conditions

Single-row double-jet film cooling (DJFC) of a turbine guide vane is numerically investigated in the present study, under a realistic aero-thermal condition. The double-jet units are positioned at specific locations, with 57% axial chord length (Cx) on the suction side or 28% Cx on the pressure side with respect to the leading edge of the guide vane. Three spanwise spacings (Z) in double-jet unit (Z = 0, 0.5d, and 1.0d, here d is the film hole diameter) and four spanwise injection angles (β = 11°, 17°, 23°, and 29°) are considered in the layout design of double jets. The results show that the layout of double jets affects the coupling of adjacent jets and thus subsequently changes the jet-in-crossflow dynamics. Relative to the spanwise injection angle, the spanwise spacing in a double-jet unit is a more important geometric parameter that affects the jet-in-crossflow dynamics in the downstream flowfield. With the increase in the spanwise injection angle and spanwise spacing in the double-jet unit, the film cooling effectiveness is generally improved. On the suction surface, DJFC does not show any benefit on film cooling improvement under smaller blowing ratios. Only under larger blowing ratios does its positive potential for film cooling enhancement start to show. Compared to the suction surface, the positive potential of the DJFC on enhancing film cooling effectiveness behaves more obviously on the pressure surface. In particular, under large blowing ratios, the DJFC plays dual roles in suppressing jet detachment and broadening the coolant jet spread in a spanwise direction. With regard to the DJFC on the suction surface, its main role in film cooling enhancement relies on the improvement of the spanwise film layer coverage on the film-cooled surface.

Numerical Investigation of Negative Flow Characteristics in a Centrifugal Compressor with Vaned Diffuser and Internal Volute

Negative flow from the outlet through the volute, diffuser, and impeller to the inlet of the centrifugal compressor can occur continuously as a result of system accidents. A physical comprehension of negative flow dynamics is crucial in evaluating the compressor characteristics under abnormal working conditions, and is also important in exploring the compressor aerodynamics over the entire flow range. However, limited research on the negative flow dynamics in centrifugal compressors, particularly with the consideration of vaned diffusers and volutes, can be found. This study aims to determine the compressor characteristics, including the negative flow rates of a centrifugal compressor, and to clarify the negative flow mechanism under the interaction of the volute, diffuser, and impeller. The last stage of a four-stage centrifugal compressor, including an internal volute, a vaned diffuser, and a closed impeller was simulated under both positive and negative flow conditions using a computational fluid dynamics (CFD) model. The results show that the pressure ratio-negative flow characteristic is almost matched with a parabolic curve. At negative flow rates, the backflow generated on the hub and shroud sides in the impeller expands upstream and causes flow separation in the diffuser. The negative flow enters the impeller at a large incidence angle and results in jet wall impingement on the pressure surface, flow spillage over the trailing edge, and flow separation near the suction surface. The impeller partially acts as a turbine impeller and performs negative work on the fluid. This work is of scientific significance to enrich the compressor aerodynamics in accident scenarios and of engineering value to improve the advanced design of compressor protection systems.

Flow Stability in a Miniature Centrifugal Pump under the Periodic Pulse Flow

The flow behavior inside a miniature centrifugal pump, under a periodic pulse flow rate, was studied by means of numerical simulation. For a given incoming periodic pulse flow with a sine wave, the performance of the centrifugal pump was investigated in the section with increasing flow and the section with decreasing flow, and the special points of the flow rate and the periodic flow were identified. Further, the energy gradient method and the Q-criterion were adopted to analyze the internal vertical structure and flow stability. It was found that the regions with large variations in velocity and total pressure were mainly located at the leading edge of the suction surface and the middle area of the pressure surface of the blades. Irregular pressure fluctuation frequency under the periodic pulse flow was shown; this was mainly concentrated in the low-frequency zones close to the impeller’s rotational frequency. In addition, for the same flow rate in the periodic pulse flow, the pressure frequency fluctuation for the increasing flow rate section was higher than that observed for the decreasing flow rate section. It was found that the most unstable sections appeared in the first half-period of the flow rate variation (large flow rate), according to the distributions of the Q criteria of the vortex and the energy gradient function K. In this section, motions of strong vortices led to large gradients of the mechanical energy.

Effect of Leading-Edge Bulges on Aerodynamic Characteristics of Bionic Wingsail

The leading-edge bulges along the extension direction are designed on the marine wingsail. The height and the spanwise wavelength of the protuberances are 0.1c and 0.25c, respectively. At Reynolds number Re=5×105, the Reynolds Averaged Navier-Stokes equations are applied to the simulation of the wingsail with the bulges thanks to ANSYS Fluent finite-volume solver based on the SST K-ω models. The grid independence analysis is carried out with the lift and drag coefficients of the wingsail at AOA = 8° and AOA=20°. The results show that while the efficiency of the wingsail is reduced by devising the leading-edge bulges before stall, the bulges help to improve the lift coefficient of the wingsail when stalling. At AOA=22° under the action of the leading-edge tubercles, a convective vortex is formed on the suction surface of the modified wingsail, which reduces the flow loss. So the bulges of the wingsail can delay the stall.

Influence of Axial Clearance on Water-Jet Axial Flow Pump

Three dimensional Reynolds averaged N-S equation and S-A turbulent model were adopted to simulate the flow field and hydraulic performance of the waterjet axial flow pump with the different impeller axial clearance. The numerical research results show that with the increase of axial clearance size, total pressure and static pressure rise at first and then decreases, torque and shaft power remain basically unchanged, the efficiency decreases gradually, the suction surface separation zone of stator expanded under the design condition. When the axial clearance is 30mm, the pump hydraulic performance and flow field are the best, and stator load distribution is the most uniform. When the axial clearance is 40–50mm the load of the lower part of stator leading edge is reduced greatly, which is not conducive to maintain static blade strength and maintain the stator rectifying action.

Cavity for Flow Control and Performance Improvement of Airfoil

The fluid flow analysis over a cambered airfoil having three different cavity locations on the suction surface is reported in this paper. The Elliptical cavity is created at LE, MC, and TE along chordwise locations from the leading to trailing edge. In this regard, the steady simulation is carried out in the Fluent at Reynolds number of 105 based on their chord length. The lift and drag characteristics for clean and cavities airfoil are investigated at different angles of attack. For the clean airfoil, the stall point is observed at 18°. The presence of a cavity improves the stall and aerodynamic characteristics of airfoil. It has been seen that the lift and drag coefficients for pre-stalled or lower angles are nearly similar to clean and cavity at MC or TE positions. For the post-stall point, the improvement in the aerodynamic performance is seen for the cavity at MC or TE. The cavity placed at LE produces lower lift and higher drag characteristics against other configuration models. The overall cavity effect for the flow around the airfoil is that it creates vortices, thereby re-energizes the slower moving boundary layer and delays the flow separation in the downstream direction. The outcomes of this analysis are suggested that the cavity at a position before the mid chord from the leading edge does not improve the performance of the airfoil. Though vortex is formed in the confined spaces but it is unable to reattach the flow towards the downstream direction of an airfoil.

Optimization of Sweep and Blade Lean for Diffuser to Suppress Hub Corner Vortex in Multistage Pump

The bowl diffuser is the main flow component in multistage submersible pumps; however, secondary flow fields can easily induce a separation vortex in the hub corner region of the bowl diffuser during normal operation. To explore the flow mechanism of the hub corner separation vortex and develop a method for suppressing hub corner separation vortices, the lean and sweep of the diffuser blade were optimized using computational fluid dynamics (CFD) simulations and central composite design. Diffuser efficiency, static pressure recovery coefficient, and non-uniformity were selected as the optimization objectives. Details of the internal flow were revealed and the collaborative response relationships between blade lean/sweep parameter equations and optimization objectives were established. The optimization results show that a greater pressure difference between the pressure surface and suction surface (PS–SS) at the inlet can offset transverse secondary flow, whereas a lower PS–SS pressure difference will cause a drop in low-energy fluid in the diffuser mid-section. The blade’s lean scheme suppresses the hub corner separation vortex, leading to an increase in pressure recovery and diffuser efficiency. Moreover, optimizing the sweep scheme can reduce the shroud–hub pressure difference at the inlet to offset spanwise secondary flow and enhance the hub–shroud pressure difference at the outlet, thus driving low-energy fluid further downstream. The sweep scheme suppresses the hub corner vortex, with a resulting drop in non-uniformity of 13.1%. Therefore, optimization of the diffuser blade’s lean and sweep can result in less low-energy fluid or drive it further away from hub, thereby suppressing the hub corner vortex and improving hydraulic performance. The outcomes of this work are relevant to the advanced design of bowl diffusers for multistage submersible pumps.

Prediction of Cavitation Evolution and Cavitation Erosion on Centrifugal Pump Blades by the DCM-RNG Method

Cavitation can reduce the efficiency and service life of the centrifugal pumps, and a long-term operation under cavitation conditions will cause cavitation damage on the surface of material. The external characteristic test of the IS65-50-174 single-stage centrifugal pump was carried out. Moreover, the cavitation mechanism under specific conditions was analyzed by numerical simulation. Considering the macroscopic cavitation flow structure in the centrifugal pump, three different cavitation erosion prediction methods were used to predict the erodible areas. The results show that the calculation results obtained by the density correction method (DCM) can well match the flow characteristics of the centrifugal pump under the rated conditions. When the centrifugal pump head drops by 3%, cavitation mainly occurs on the suction surface, and the cavity on the pressure surface is mainly concentrated near the front cover. The cavitation prediction method based on the time derivation of pressure change is not suitable for centrifugal pumps, while the prediction result of the erosive power method is more reasonable than the others. At time 0.493114 s, the maximum erosive power appears on the blade near the volute tongue, and its value is 1.46 e − 04 W.

CFD-Based In-Depth Investigation of the Effects of the Shape and Layout of a Vortex Generator on the Aerodynamic Performance of a Multi-MW Wind Turbine

Thick airfoils are conventionally adopted in the blade root region of a wind turbine to ensure structural safety under extreme conditions, despite the resulting power loss. To prevent this loss, a passive flow control device known as a vortex generator (VG) is installed at the starting point of the stall to control the flow field near the wall of the suction surface. In this study, we used computational fluid dynamics (CFD) to investigate the aerodynamic characteristics induced as a result of the shape and layout of the VG on a multi-MW wind turbine blade. The separated and vortical flow behavior on the suction surface of the wind turbine blade equipped with VGs was captured by the Reynolds-averaged Navier–Stokes (RANS) steady-flow simulation. The parametric sensitivity study of the VG shape parameters such as the chord-wise length, height, and interval of the fair of VGs was conducted using thick DU airfoil on the blade inboard area. Based on these results, the response surface method (RSM) was used to investigate the influence of the design parameters of the VG. Based on the CFD results, the VG design parameters were selected by considering the lift coefficient and vorticity above the trailing edge. The maximum vorticity from the trailing edge of the selected VG and the lift coefficient were 55.7% and 0.42% higher, respectively, than the average. The selected VG design and layout were adopted for a multi-MW wind turbine and reduced stall occurrence in the blade root area, as predicted by the simulation results. The VG improved the aerodynamic performance of the multi-MW wind turbine by 2.8% at the rated wind speed.