Three-Dimensional Analysis of Double Rivet-Row Lap Joints: Part I — Non-Countersunk Rivets

Author(s):  
K. Iyer ◽  
C. A. Rubin ◽  
G. T. Hahn

Abstract Three-dimensional finite element analysis of an elastic, double rivet-row, aluminum alloy lap joint with non-countersunk aluminum rivets, is presented. The compliance of the connection, rivet tilt, peak contact pressures and slip amplitudes, in the absence of interference and clamp-up, are described. Rivet-panel slips in the double-row assembly are between 50–60% of those calculated for the single-row case. Contrary to the expectation that the second row of rivets might reduce the stress concentration factor by half, the additional row of rivets provides a reduction of only 28%.

1999 ◽  
Author(s):  
K. Iyer ◽  
C. A. Rubin ◽  
G. T. Hahn

Abstract Three-dimensional finite element analyses (FEA) of an elastic, single rivet-row, aluminum alloy lap joint are presented. The effects of rivet geometry (countersinking), rivet material and interfacial friction coefficient are examined. Interference and lateral clamping are not treated. Panels loaded in tension with vacant, tapered holes are also examined. Load transfer through the joint, the joint compliance, rivet-tilt, the local slips at rivet-panel and panel-panel interfaces, contact pressures and local stresses are evaluated. Relations between these features and the contact and bending driven stress concentration are clarified. The work shows that the stress concentration factor, rivet-panel slips, peak stresses, contact pressures and rivet deformation are all related, and increase with the severity of the countersink. Panel bending, rivet tilt and countersinking introduce large, out-of-plane stress gradients and shift the peak stresses to the interior surface of the countersunk panel. The results demonstrate the importance of out-of-plane distortions in accounting for the behavior of the riveted lap joints. Three opportunities are identified for improving lap joint performance without increasing the weight.


Author(s):  
S. H. Ju ◽  
T. L. Horng ◽  
K. C. Cha

The present work determines the contact pressure and stress concentration between the crowned roller and the raceway by using three-dimensional finite element analysis. A number of crowned profiles with various dimensions were examined. Fine meshes and node-to-Hermit-surface contact elements were used along the contact surface in order to obtain accurate analysis results. A table was generated to show the stress concentration near the roller edge for various crowned profiles and dimensions. This table indicates that the exponential profile is the optimal crowned profile to eliminate stress concentration.


2001 ◽  
Author(s):  
K. Iyer ◽  
C. A. Rubin ◽  
G. T. Hahn

Abstract Three-dimensional finite element analysis of an elastic, double rivet-row, aluminum alloy lap joint with countersunk, aluminum and steel rivets, is presented. Relations between the connection compliance, rivet deformation, peak contact pressures and slip amplitudes, in the absence of interference and clamp-up, are described. Analysis of a connection with non-countersunk rivets is presented in a companion paper. The trends seen in the results are similar to those obtained with non-countersunk rivets, although the peak stress concentrations in the present case are much higher. A superposition approach for estimating stress concentration factors in the panels of multi-row riveted connections with standard or countersunk rivets is presented.


2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.


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