Analytical Prediction of Periodic Motions in a Machine Tool With Loss of Effective Chip Contact

Author(s):  
Brandon C. Gegg ◽  
Steven C. S. Suh ◽  
Albert C. J. Luo

This study applies a discontinuous systems theory by Luo (2005) to an approximate machine-tool model. The machine-tool is modeled by a two-degree of freedom forced switching oscillator. The switching of the model emulates the various types of dynamics in a machine-tool system. The main focus of this study is the loss of effective chip contact and boundaries of this motion. The periodic motions will be studied through the mappings developed for this machine-tool. The periodic motions will be numerically and analytically predicted via closed form solutions. The phase trajectory, velocity, and force responses are presented.

Author(s):  
Brandon C. Gegg ◽  
Steve S. Suh

The steady state motion of a machine-tool is numerically predicted with interaction of the chip/tool friction boundary. The chip/tool friction boundary is modeled via a discontinuous systems theory in effort to validate the passage of motion through such a boundary. The mechanical analogy of the machine-tool is shown and the continuous systems of such a model are governed by a linear two degree of freedom set of differential equations. The domains describing the span of the continuous systems are defined such that the discontinuous systems theory can be applied to this machine-tool analogy. Specifically, the numerical prediction of eccentricity amplitude and frequency attribute the chip seizure motion to the onset or route to unstable interrupted cutting.


Author(s):  
Albert C. J. Luo ◽  
Bo Yu

In this paper, galloping vibrations of a lightly iced transmission line are investigated through a two-degree-of-freedom (2-DOF) nonlinear oscillator. The 2-DOF nonlinear oscillator is used to describe the transverse and torsional motions of the galloping cables. The analytical solutions of periodic motions of galloping cables are presented through generalized harmonic balanced method. The analytical solutions of periodic motions for the galloping cable are compared with the numerical solutions, and the corresponding stability and bifurcation of periodic motions are analyzed by the eigenvalues analysis. To demonstrate the accuracy of the analytical solutions of periodic motions, the harmonic amplitudes are presented. This investigation will help one better understand galloping mechanism of iced transmission lines.


1974 ◽  
Vol 41 (4) ◽  
pp. 1113-1118 ◽  
Author(s):  
R. D. Blevins ◽  
W. D. Iwan

The galloping response of a two-degree-of-freedom system is investigated using asymptotic techniques to generate approximate steady-state solutions. Simple closed-form analytic solutions and stability criteria are presented for the case where the two structural natural frequencies are harmonically separated. Examples of the nature of the galloping response of a particular section are presented for the case where the frequencies are harmonically separated as well as for the case where the two natural frequencies are near an integer multiple of each other. The results of the approximate analysis are compared with experimental and numerical results.


2015 ◽  
Vol 25 (13) ◽  
pp. 1550179 ◽  
Author(s):  
Albert C. J. Luo ◽  
Bo Yu

In this paper, analytical solutions for period-[Formula: see text] motions in a two-degree-of-freedom (2-DOF) nonlinear oscillator are developed through the finite Fourier series. From the finite Fourier series transformation, the dynamical system of coefficients of the finite Fourier series is developed. From such a dynamical system, the solutions of period-[Formula: see text] motions are obtained and the corresponding stability and bifurcation analyses of period-[Formula: see text] motions are carried out. Analytical bifurcation trees of period-1 motions to chaos are presented. Displacements, velocities and trajectories of periodic motions in the 2-DOF nonlinear oscillator are used to illustrate motion complexity, and harmonic amplitude spectrums give harmonic effects on periodic motions of the 2-DOF nonlinear oscillator.


Author(s):  
Albert C. J. Luo ◽  
Tingting Mao

In this paper, all possible stick and non-stick motions in such a friction-induced oscillator are discussed and the corresponding analytical conditions for the stick and non-stick motions to the traveling belts are presented. The mapping structures are introduced and the periodic motions of the two oscillators are presented through the corresponding mapping structure. Velocity and force responses for stick and non-stick, periodic motions in the 2-DOF friction-induced system are illustrated for a better understanding of the motion complexity in such many degrees of freedom systems.


Author(s):  
Siyuan Xing ◽  
Albert C. J. Luo

Abstract In this paper, period-1 motions in a two-degree-of-freedom, nonlinear, machine-tool system are investigated by a semi-analytical method. The stability and bifurcations of the period-1 motions are discussed from the eigenvalue analysis. A condition is presented for the tool-and-workpiece separation in period-1 motions. Machine-tool vibrations varying with displacement disturbance from a workpiece are discussed. Numerical simulations of period-1 motions are completed from analytical predictions.


Author(s):  
R. Randall Soper ◽  
Charles F. Reinholtz ◽  
Stephen L. Canfield

Abstract This paper presents the conceptual foundation and analytical techniques for the design of multiple-degree-of-freedom force-generating linkages. Force-generating mechanisms produce a specified quasi-static force or torque as a function of input position with resisting energy supplied to the mechanism from an external energy-storage device, such as a spring or load weight. Multiple-degree-of-freedom force-generating mechanisms provide the tailored resistance force along a design path while incorporating additional mobility, which allows the mechanism to deviate from the path within a local workspace. Although many potential applications for these mechanisms exist, the focus of this research has been on the design of weight-loaded machines for personal strength training, where the additional freedom of motion is valuable for reasons of ergonomic and exercise efficiency. A variety of open- and closed-chain mechanisms are considered as potential candidates for design. Techniques are developed for the closed-form synthesis of simple, two link, open loop chains that are able to produce a specified force component along a prescribed path. This result provides a foundation for designing more useful mechanisms, including doubly weighted symmetric and singly weighted asymmetric 5R linkages. In all cases, closed-form solutions are developed using Burmester-type synthesis procedures and equations of static equilibrium.


Author(s):  
Brandon C. Gegg ◽  
Steve S. Suh ◽  
Albert C. J. Luo

In this paper, a two-degree of freedom dynamical system with discontinuity is developed to describe the vibration in the cutting process. The analytical solutions for the switchability of motion on the discontinuous boundary are presented. the switching sets based on the discontinuous boundary is introduced and the basic mappings are introduced to investigate periodic motion in such a mechanical model. The mapping structures for the stick and non-stick motions are discussed. Numerical predictions of motions of the machine tool in the cutting process are presented through the two-degree of freedom system with discontinuity. The phase trajectory and velocity and force responses are presented and the switchability of motion on the discontinuous boundary is illustrated through force distribution and force product on the boundary.


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