Thermofluid Characteristics of Two-Phase Microgap Coolers

Author(s):  
Dae W. Kim ◽  
Emil Rahim ◽  
Avram Bar-Cohen ◽  
Bongtae Han

The thermofluid characteristics of a chip-scale microgap cooler, including single-phase flow of water and FC-72 and flow boiling of FC-72, are explored. Heat transfer and pressure drop results for single phase water are used to validate a detailed numerical model and, together with the convective FC-72 data, establish a baseline for microgap cooler performance. Experimental results for single phase water and FC-72 flowing in 120 μm, 260 μm and 600 μm microgap coolers, 31mm wide by 34mm long, at velocities of 0.1 – 2 m/s are reported. “Pseudo-boiling” driven by dissolved gas and flow boiling of FC-72 are found to provide significant enhancement in heat transfer relative to theoretical single phase values.

Author(s):  
Weilin Qu

This study concerns thermal and hydrodynamic characteristics of water single-phase flow and flow boiling in a micro-pin-fin array. An array of 1950 staggered square micro-pin-fins with a 200×200 μm2 cross-section by a 670 μm height were fabricated into a copper heat sink test section. Two inlet temperatures of 30 °C and 60 °C, and six maximum mass velocities for each inlet temperature, ranging from 183 to 420 kg/m2s, were tested. The corresponding inlet Reynolds number ranged from 45.9 to 179.6. General characteristics of single-phase flow and flow boiling were described. Predictive tools were proposed for single-phase heat transfer coefficient and pressure drop. Unique features of flow boiling heat transfer in the micro-pin-fin array were identified. The classic Lockhart-Martinelli correlation incorporating a single-phase micro-pin-fin friction factor correlation and the laminar liquid–laminar vapor combination assumption was used to predict two-phase pressure drop in the micro-pin-fin array. The predictions agreed well with the experimental data.


Author(s):  
Suizheng Qiu ◽  
Minoru Takahashi ◽  
Guanghui Su ◽  
Dounan Jia

Water single-phase and nucleate boiling heat transfer were experimentally investigated in vertical annuli with narrow gaps. The experimental data about water single-phase flow and boiling two-phase flow heat transfer in narrow annular channel were accumulated by two test sections with the narrow gaps of 1.0mm and 1.5mm. Empirical correlations to predict the heat transfer of the single-phase flow and boiling two-phase flow in the narrow annular channel were obtained, which were arranged in the forms of the Dittus-Boelter for heat transfer coefficients in a single-phase flow and the Jens-Lottes formula for a boiling two-phase flow in normal tubes, respectively. The mechanism of the difference between the normal channel and narrow annular channel were also explored. From experimental results, it was found that the turbulent heat transfer coefficients in narrow gaps are nearly the same to the normal channel in the experimental range, and the transition Reynolds number from a laminar flow to a turbulent flow in narrow annuli was much lower than that in normal channel, whereas the boiling heat transfer in narrow annular gap was greatly enhanced compared with the normal channel.


Author(s):  
Ashish Kotwal ◽  
Che-Hao Yang ◽  
Clement Tang

The current study shows computational and experimental analysis of multiphase flows (gas-liquid two-phase flow) in channels with sudden area change. Four test sections used for sudden contraction and expansion of area in experiments and computational analysis. These are 0.5–0.375, 0.5–0.315, 0.5–0.19, 0.5–0.14, inversely true for expansion channels. Liquid Flow rates ranging from 0.005 kg/s to 0.03 kg/s employed, while gas flow rates ranging from 0.00049 kg/s to 0.029 kg/s implemented. First, single-phase flow consists of only water, and second two-phase Nitrogen-Water mixture flow analyzed experimentally and computationally. For Single-phase flow, two mathematical models used for comparison: the two transport equations k-epsilon turbulence model (K-Epsilon), and the five transport equations Reynolds stress turbulence interaction model (RSM). A Eulerian-Eulerian multiphase approach and the RSM mathematical model developed for two-phase gas-liquid flows based on current experimental data. As area changes, the pressure drop observed, which is directly proportional to the Reynolds number. The computational analysis can show precise prediction and a good agreement with experimental data when area ratio and pressure differences are smaller for laminar and turbulent flows in circular geometries. During two-phase flows, the pressure drop generated shows reasonable dependence on void fraction parameter, regardless of numerical analysis and experimental analysis.


Author(s):  
S. E. Tarasevich ◽  
A. B. Yakovlev

In paper the experimental results on a heat transfer in annular channels with continuous twisting at length at one- and two-phase flows are observed. For a flow twisting the wire was spirally coiled on the central body of the annular channel (diameter of a wire is equal to annular gap altitude). Results of experimental data of a heat transfer of authors and various researchers at a single phase flow in annular channels with a continuous twisting are analyzed. Sampling of diagnostic variables (equivalent diameter and velocity) is spent and generalizing associations for heat transfer calculation on the concave and convex surfaces in a single-phase phase are offered. Also the technique of definition of temperature of the subcooled flow boiling beginning on surfaces of annular channels with a twisting is offered. Features of boiling, origination of heat transfer crisis and results of visualization of a two-phase flow structure in annular channels with twisting are described.


Author(s):  
Sira Saisorn ◽  
Somchai Wongwises ◽  
Piyawat Kuaseng ◽  
Chompunut Nuibutr ◽  
Wattana Chanphan

The investigations of heat transfer and fluid flow characteristics of non-boiling air-water flow in micro-channels are experimentally studied. The gas-liquid mixture from y-shape mixer is forced to flow in the 21 parallel rectangular microchannels with 40 mm long in the flow direction. Each channel has a width and a depth of 0.45 and 0.41 mm, respectively. Flow visualization is feasible by incorporating the stereozoom microscope into the camera system and different flow patterns are recorded. The experiments are performed under low superficial velocities. Two-phase heat transfer gives better results when compared with the single-phase flow. It is found from the experiment that heat transfer enhancement up to 53% is obtained over the single-phase flow. Also, the change in the configuration of the inlet plenum can result in the different two-phase flow mechanisms.


Author(s):  
Satish G. Kandlikar ◽  
Mark E. Steinke ◽  
Prabhu Balasubramanian

An experimental investigation is carried out to study the heat transfer and pressure drop in the single-phase flow of water in a microchannel. The effect of dissolved gases on heat transfer and pressure drop is studied as the wall temperature approaches the saturation temperature of water, causing air and water vapor mixture to form bubbles on the heater surface. A set of six parallel microchannels, each approximately 200 micrometers square in cross section and fabricated in copper, with a hydraulic diameter of 207 micrometers, is used as the test section. Starting with air-saturated water at atmospheric pressure and temperature, the air content in the water is varied by vigorously boiling the water at elevated saturation pressures to provide different levels of dissolved air concentrations. The single-phase friction factor and heat transfer results are presented and compared with the available theoretical values. The friction factors for adiabatic cases match closely with the laminar single-phase friction factor predictions available for conventional-sized channels. The diabatic friction factor, after applying the correction for temperature dependent properties, also agrees well with the theoretical predictions. The Nusselt numbers, after applying the property corrections, are found to be below the theoretical values available in literature for constant temperature heating on all four sides. The disagreement is believed to be due to the three-sided heating employed in the current experiments. The effect of gas content on the heat transfer for the three gas concentrations is investigated. Nucleation was observed at a surface temperature of 90.5°C, for the reference case of 8.0 ppm. For the degassed cases (5.4 ppm and 1.8 ppm), nucleation is not observed until the surface temperature reached close to 100°C. An increase in heat transfer coefficient for surface temperatures above saturation is observed. However, a slight reduction in heat transfer is noted as the bubbles begin to nucleate. The presence of an attached bubble layer on the heating surface is believed to be responsible for this effect.


2004 ◽  
Vol 126 (3) ◽  
pp. 288-300 ◽  
Author(s):  
Weilin Qu ◽  
Seok-Mann Yoon ◽  
Issam Mudawar

Knowledge of flow pattern and flow pattern transitions is essential to the development of reliable predictive tools for pressure drop and heat transfer in two-phase micro-channel heat sinks. In the present study, experiments were conducted with adiabatic nitrogen-water two-phase flow in a rectangular micro-channel having a 0.406×2.032mm2 cross-section. Superficial velocities of nitrogen and water ranged from 0.08 to 81.92 m/s and 0.04 to 10.24 m/s, respectively. Flow patterns were first identified using high-speed video imaging, and still photos were then taken for representative patterns. Results reveal the dominant flow patterns are slug and annular, with bubbly flow occurring only occasionally; stratified and churn flow were never observed. A flow pattern map was constructed and compared with previous maps and predictions of flow pattern transition models. Features unique to two-phase micro-channel flow were identified and employed to validate key assumptions of an annular flow boiling model that was previously developed to predict pressure drop and heat transfer in two-phase micro-channel heat sinks. This earlier model was modified based on new findings from the adiabatic two-phase flow study. The modified model shows good agreement with experimental data for water-cooled heat sinks.


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