Effect of Nozzle Geometry on the Near-Field Flow Characteristics of High-Pressure Gas Leak Jets

Author(s):  
Xiaopeng Li ◽  
Fakun Zhuang ◽  
Rui Zhou ◽  
Yian Wang ◽  
Libo Wang ◽  
...  

Three-dimensional large eddy simulations of high-pressure jets at the same nozzle pressure ratio of 5.60 but issuing from different nozzles are conducted. Four different nozzle geometries, i.e., the circular, elliptic, square, and rectangular nozzles, are used to investigate the effect of the nozzle geometry on the near-field jet flow behavior. A high-resolution, hexahedral, and block-structured grid containing about 31.8 million computational cells is applied. The compressible flow solver, astroFoam, which is developed based on the OpenFOAM C++ library, is used to perform the simulations. The time-averaged near-field shock structures and the mean axial density are compared with the experiment data to validate the fidelity of the LES results, and the reasonable agreement is observed. The results indicate that the remarkable differences exist in the near-field flow structures of the jets. In particular, the circular and square jets correspond to a three-dimensional helical instability mode, while the elliptic and rectangular jets have a two-dimensional lateral instability in their minor axis planes. A subsonic flow zone exists after the Mach disk in the circular and square jets, but is lacking in the elliptic and rectangular jets. The intercepting shocks in the circular jet originate near the nozzle exit, and appear to be circular in cross-section. The intercepting shocks in the square jet originate at the four corners of the nozzle exit at first, and then are observed along the major axis plane some distance downstream of the nozzle exit. However, the formation of the intercepting shock is observed in the major axis planes but is lacking in the minor axis planes for the elliptic and rectangular jets. In addition, the real mass flow rates and discharge coefficients for different jets are computed based on the LES modeling, and their differences are explored.

Author(s):  
Brian R. Green ◽  
Randall M. Mathison ◽  
Michael G. Dunn

The effect of rotor purge flow on the unsteady aerodynamics of a high-pressure turbine stage operating at design corrected conditions has been investigated both experimentally and computationally. The experimental configuration consisted of a single-stage high-pressure turbine with a modern film-cooling configuration on the vane airfoil as well as the inner and outer end-wall surfaces. Purge flow was introduced into the cavity located between the high-pressure vane and the high-pressure disk. The high-pressure blades and the downstream low-pressure turbine nozzle row were not cooled. All hardware featured an aerodynamic design typical of a commercial high-pressure ratio turbine, and the flow path geometry was representative of the actual engine hardware. In addition to instrumentation in the main flow path, the stationary and rotating seals of the purge flow cavity were instrumented with high frequency response, flush-mounted pressure transducers and miniature thermocouples to measure flow field parameters above and below the angel wing. Predictions of the time-dependent flow field in the turbine flow path were obtained using FINE/Turbo, a three-dimensional, Reynolds-Averaged Navier-Stokes CFD code that had the capability to perform both steady and unsteady analysis. The steady and unsteady flow fields throughout the turbine were predicted using a three blade-row computational model that incorporated the purge flow cavity between the high-pressure vane and disk. The predictions were performed in an effort to mimic the design process with no adjustment of boundary conditions to better match the experimental data. The time-accurate predictions were generated using the harmonic method. Part I of this paper concentrates on the comparison of the time-averaged and time-accurate predictions with measurements in and around the purge flow cavity. The degree of agreement between the measured and predicted parameters is described in detail, providing confidence in the predictions for flow field analysis that will be provided in Part II.


2011 ◽  
Vol 133 (7) ◽  
Author(s):  
Shun C. Yen ◽  
Yu F. Fei

This study investigates the effects of Reynolds number, angle of attack, and winglet dihedral (δ) on the smoke-streak flow patterns, surface oil-flow configurations, and aerodynamic performance of the wingleted wings. The airfoil is NACA 0012 and the winglet dihedral varies from −30° to 135°. The smoke-wire technique was utilized to visualize the three-dimensional flow structures. Furthermore, the effect of δ on the wingtip surface vortex was examined using the surface oil-flow scheme. The wingtip surface vortex was observed on a baseline wing using the smoke-streak flow and surface-oil flow visualization schemes. Moreover, the length of wingtip surface vortex (Lb) decreases with increasing δ for δ > 15° where Lb denotes the major axis of wingtip surface vortex. The maximum Lb/C of 1.2 occurs at δ = 15° which is about 42% higher than that of a baseline wing, where C represents the wing chord length. The high flow momentum expands the wingtip surface vortex toward the winglet when δ < 15°. However, the minimum Lb/C of 0.55 occurs at δ = 90° which is about 34% lower than that of a baseline wing because the wingtip surface vortex is squeezed intensely at high δ. The aerodynamic performance was measured using a force-moment balance. The experimental data indicates that the lift-drag ratio at stalling (CL/CD)stall and maximum lift-drag ratio (CL/CD)max occurs at δ = 90°.


2013 ◽  
Vol 136 (1) ◽  
Author(s):  
Brian R. Green ◽  
Randall M. Mathison ◽  
Michael G. Dunn

The detailed mechanisms of purge flow interaction with the hot-gas flow path were investigated using both unsteady computationally fluid dynamics (CFD) and measurements for a turbine operating at design corrected conditions. This turbine consisted of a single-stage high-pressure turbine and the downstream, low-pressure turbine nozzle row with an aerodynamic design equivalent to actual engine hardware and typical of a commercial, high-pressure ratio, transonic turbine. The high-pressure vane airfoils and inner and outer end walls incorporated state-of-the-art film cooling, and purge flow was introduced into the cavity located between the high-pressure vane and disk. The flow field above and below the blade angel wing was characterized by both temperature and pressure measurements. Predictions of the time-dependent flow field were obtained using a three-dimensional, Reynolds-averaged Navier–Stokes CFD code and a computational model incorporating the three blade rows and the purge flow cavity. The predictions were performed to evaluate the accuracy obtained by a design style application of the code, and no adjustment of boundary conditions was made to better match the experimental data. Part I of this paper compared the predictions to the measurements in and around the purge flow cavity and demonstrated good correlation. Part II of this paper concentrates on the analytical results, looking at the primary gas path ingestion mechanism into the cavity as well as the effects of the rotor purge on the upstream vane and downstream rotor aerodynamics and thermodynamics. Ingestion into the cavity is driven by high static pressure regions downstream of the vane, high-velocity flow coming off the pressure side of the vane, and the blade bow waves. The introduction of the purge flow is seen to have an effect on the static pressure of the vane trailing edge in the lower 5% of span. In addition, the purge flow is weak enough that upon exiting the cavity, it is swept into the mainstream flow and provides no additional cooling benefits on the platform of the rotating blade.


2021 ◽  
Vol 15 (3) ◽  
pp. 8440-8449
Author(s):  
Sarallah Abbasi ◽  
Maryam Alizadeh

This study investigated a three-dimensional flow analysis on a two-stage contra-rotating axial compressor using the Navier–Stokes, continuity, and energy equations with Ansys CFX commercial software. In order to validate the obtained results, the absolute and relative flow angles curves for each rotor in radial direction were extracted and compared with the other investigation results, indicating good agreement. The compressor efficiency curve also was extracted by varying the compressor pressure ratio and compressor efficiency against mass flow rate. The flow results revealed that further distortion of the flow structure in the second rotor imposed a greater increase in the amount of entropy, especially at near-stall conditions. The increase of entropy in the second rotor is due to the interference of the tip leakage flow with the main flow which consequently caused more drops in the second rotor, suggesting that more efficacy of flow control methods occurred in the second rotor than in the first rotor.


Author(s):  
R. S. Amano

The objective of the present study is to investigate the steam flow behavior through the high-pressure turbine bypass valve. Efforts have mainly been directed at investigating the process of steam flow and property variations aforementioned bypass valve as well as to obtain correlations between the flow rate and the valve opening ratio. Modeling of the high-pressure turbulent steam flow was performed on a three-dimensional non-staggered (co-located) grid system by employing the finite volume method and by solving the three-dimensional, turbulent, compressible Navier-Stokes, and energy equations. Through this research, numerous data have been acquired and analyzed. These efforts enable us to obtain a correlation data set for the flow rate coefficient as a function of valve opening. One of the significant accomplishments is to use the model presented here for further improve a design of a turbine bypass flow valve.


Author(s):  
Hideaki Tamaki

Centrifugal compressors used for turbochargers need to achieve a wide operating range. A recirculation device, which consists of a bleed slot, an upstream slot and an annular cavity connecting both slots, is often applied to them. The author developed a high pressure ratio centrifugal compressor with pressure ratio 5.7 for a marine use turbocharger. In order to enhance operating range, a recirculation device was applied, the benefits of its application ensuring. This paper discusses how the recirculation device affects the flow field in the above transonic centrifugal compressor by using steady 3D calculations. It is reported that the interaction between shock and tip leakage vortex is one of the primary causes of stall inception in the impeller. Analysis of shock and tip leakage flow behavior leads to an understanding of the basic mechanism of the enhancement of operating range by the recirculation device. Hence this study focuses on the effect of the recirculation devices on the shock and tip leakage flow. Steady 3D calculations were performed and the effect of the recirculation device was clarified. The bleed slot of the recirculation device works in a similar way to circumferential grooves applied to axial compressors. It reduces the blade loading in the impeller tip region. And hence the velocity of tip leakage flow exiting the bleed slot becomes lower compared with that without the recirculation device. The flow through the bleed slot impinges on the tip leakage flow originated upstream and blocks the extension of the tip leakage flow. It also deflects the trajectory of the tip leakage vortex. In addition to these effects, the bleed slot removes the fluid near the casing. The shock moves downstream due to the reduction of the blockage. All these effects induced by the recirculation device are considered to lead to the suppression of the extension of blockage and to contribute to the enhancement of the compressor operating range.


Actuators ◽  
2020 ◽  
Vol 9 (3) ◽  
pp. 72 ◽  
Author(s):  
Abhash Ranjan ◽  
Mrinal Kaushik ◽  
Dipankar Deb ◽  
Vlad Muresan ◽  
Mihaela Unguresan

This work explores the extent of jet mixing for a supersonic jet coming out of a Mach 1.8 convergent-divergent nozzle, controlled with two short rectangular vortex-generating actuators located diametrically opposite to each other with an emphasis on numerical methodology. The blockage ratio offered by the tabs is around 0.05. The numerical investigations were carried out by using a commercial computational fluid dynamics (CFD) package and all the simulations were performed by employing steady Reynolds-averaged Navier–Stokes equations and shear-stress transport k−ω turbulence model on a three-dimensional computational space for more accuracy. The numerical calculations are administered at nozzle pressure ratios (NPRs) of 4, 5, 6, 7 and 8, covering the overexpanded, the correctly expanded and the underexpanded conditions. The centerline pressure decay and the pressure profiles are plotted for both uncontrolled and the controlled jets. Numerical schlieren images are used to capture the barrel shock, the expansion fans and the Mach waves present in the flow field. Mach contours are also delineated at varying NPRs indicating the number of shock cells, their length and the variation of the shock cell structure and strength, to substantiate the prominent findings. The outcomes of this research are observed to be in sensible concurrence with the demonstrated exploratory findings. A reduction in the jet core length of 75% is attained with small vortex-generating actuators, compared to an uncontrolled jet, corresponding to nozzle pressure ratio 5. It was also seen that the controlled jet gets bifurcated downstream of the nozzle exit at a distance of about 5 D, where D is the nozzle exit diameter. Furthermore, it was fascinating to observe that the jet spread increases downstream of the nozzle exit for the controlled jet, as compared to the uncontrolled jet at any given NPR.


2020 ◽  
Vol 2020 ◽  
pp. 1-9
Author(s):  
Xiaofei Guo ◽  
Linfeng Guo

In order to obtain the analytical solution of the plastic area boundary of circular laneway surrounding rock in nonuniform stress field, we studied the evolution of the plastic area shapes of the circular laneway surrounding rock from circular to elliptical and derived the analytical solutions of the boundary radii in the elliptical shape. The results show that (1) with the increase of the confining pressure ratio from 1, the major axis radius of the plastic area increases gradually, the minor axis radius decreases gradually, and the shape of the plastic area gradually evolves from circular to elliptical; (2) on the basis of the Mohr–Coulomb strength criterion, the analytical expressions of major axis and minor axis radii of the elliptical plastic area are derived, and the elliptic equation of the plastic area boundary of circular laneway in nonuniform stress field is established; and (3) the confining pressure ratio is the key factor affecting the shape of the plastic area. When the confining pressure ratio is less than 1.6, the plastic area of the circular laneway surrounding rock is elliptical, and the elliptic boundary equation is applicable. When the confining pressure ratio is greater than 1.6, the plastic area is butterfly shaped, and the elliptic boundary equation is no longer applicable.


2013 ◽  
Vol 136 (1) ◽  
Author(s):  
Brian R. Green ◽  
Randall M. Mathison ◽  
Michael G. Dunn

The effect of rotor purge flow on the unsteady aerodynamics of a high-pressure turbine stage operating at design corrected conditions has been investigated, both experimentally and computationally. The experimental configuration consisted of a single-stage high-pressure turbine with a modern film-cooling configuration on the vane airfoil and the inner and outer end wall surfaces. Purge flow was introduced into the cavity located between the high-pressure vane and the high-pressure disk. The high-pressure blades and the downstream low-pressure turbine nozzle row were not cooled. All of the hardware featured an aerodynamic design typical of a commercial high-pressure ratio turbine and the flow path geometry was representative of the actual engine hardware. In addition to instrumentation in the main flow path, the stationary and rotating seals of the purge flow cavity were instrumented with high frequency response flush-mounted pressure transducers and miniature thermocouples in order to measure the flow field parameters above and below the angel wing. Predictions of the time-dependent flow field in the turbine flow path were obtained using FINE/Turbo, a three-dimensional Reynolds-averaged Navier–Stokes computational fluid dynamics CFD code that had the capability to perform both a steady and unsteady analysis. The steady and unsteady flow fields throughout the turbine were predicted using a three blade-row computational model that incorporated the purge flow cavity between the high-pressure vane and disk. The predictions were performed in an effort to mimic the design process with no adjustment of boundary conditions to better match the experimental data. The time-accurate predictions were generated using the harmonic method. Part I of this paper concentrates on the comparison of the time-averaged and time-accurate predictions with measurements in and around the purge flow cavity. The degree of agreement between the measured and predicted parameters is described in detail, providing confidence in the predictions for the flow field analysis that will be provided in Part II.


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