scholarly journals Wear Calculation-Based Degradation Analysis and Modeling for Remaining Useful Life Prediction of Ball Screw

2018 ◽  
Vol 2018 ◽  
pp. 1-18 ◽  
Author(s):  
Li Zhang ◽  
Hongli Gao ◽  
Dawei Dong ◽  
Guoqiang Fu ◽  
Qi Liu
Keyword(s):  
Experimental Data ◽  
Remaining Useful Life ◽  
Ball Screw ◽  
Wear Volume ◽  
Degradation Model ◽  
Volume Formula ◽  
Proposed Model ◽  
Degradation Analysis ◽  
Wear Calculation ◽  
Useful Life

Ball screw is a kind of precise transmission element in drive system of machine tool. In this paper, the degradation model of ball screw is proposed based on wear calculation-based degradation analysis and experimental data-based validation. At first, fatigue wear is analyzed to be the predominant degradation mode of ball screw. The wear volume formula of ball screw is derived as the function of working load and stroke number. Secondly, the degradation rate of ball screw is analyzed to be affected by the total degradation and wear rate. Based on this finding, the degradation model of ball screw is theoretically derived as an exponential model by inputting wear volume formula. Thirdly, experimental data-based cross-validation method is proposed to validate the exponential degradation model. Determination coefficients are calculated to evaluate the fitting degree between the degradation model and real degradation path. Next, run-to-failure test of ball screw is carried out to collect experimental data in different working conditions. The average determination coefficient of different working conditions is calculated as 0.7848, which indicates that the proposed model can well fit the actual degradation path. In addition, the proposed model is applied to predict remaining useful life (RUL) of the tested ball screw by using collected data. RUL is estimated in a high and stable accuracy after 168000 strokes. For further validation, comparison with linear model is performed. All results show that the exponential degradation model is reasonable and correct in reflecting the degradation process of ball screw.

scholarly journals Remaining useful life prediction of cylinder liner based on nonlinear degradation model

2021 ◽  
Vol 24 (1) ◽  
pp. 62-69
Author(s):  
Jianxiong Kang ◽  
Yanjun Lu ◽  
Bin Zhao ◽  
Hongbo Luo ◽  
Jiacheng Meng ◽  
...  
Keyword(s):  
Estimation Method ◽  
Cylinder Liner ◽  
Likelihood Estimation ◽  
Remaining Useful Life ◽  
Model Parameters ◽  
Operational Environment ◽  
Unknown Parameters ◽  
Degradation Model ◽  
Proposed Model ◽  
Useful Life

In order to effectively monitor the wear and predict the life of cylinder liner, a nonlinear degradation model with multi-source uncertainty based on Wiener process is established to evaluate the remaining useful life (RUL) of cylinder liner wear. Due to complex service performance of cylinder liner, the uncertainty of operational environment and working conditions of cylinder liner wear are considered into the model by a random function. The probability density function (PDF) formula of RUL is derived, and the maximum likelihood estimation method is adopted to estimate the unknown parameters of PDF. Considering the evaluated parameters as the initial values, the model parameters are updated adaptively, and an adaptive PDF is obtained. Furthermore, the proposed model is compared with two classical degradation models. The results show that the proposed model has a good performance for predicting the life, and the error is within 5%. The method can provide a reference for condition monitoring of cylinder liner wear.

scholarly journals Remaining Useful Life Prediction of Broken Rotor Bar Based on Data-Driven and Degradation Model

2021 ◽  
Vol 11 (16) ◽  
pp. 7175
Author(s):  
Islem Bejaoui ◽  
Dario Bruneo ◽  
Maria Gabriella Xibilia
Keyword(s):  
Principal Component Analysis ◽  
Induction Motor ◽  
Life Prediction ◽  
Principal Component ◽  
Component Analysis ◽  
Remaining Useful Life ◽  
Degradation Model ◽  
Broken Rotor Bar ◽  
Industrial Sectors ◽  
Useful Life

Rotating machines such as induction motors are crucial parts of most industrial systems. The prognostic health management of induction motor rotors plays an essential role in increasing electrical machine reliability and safety, especially in critical industrial sectors. This paper presents a new approach for rotating machine fault prognosis under broken rotor bar failure, which involves the modeling of the failure mechanism, the health indicator construction, and the remaining useful life prediction. This approach combines signal processing techniques, inherent metrics, and principal component analysis to monitor the induction motor. Time- and frequency-domains features allowing for tracking the degradation trend of motor critical components that are extracted from torque, stator current, and speed signals. The most meaningful features are selected using inherent metrics, while two health indicators representing the degradation process of the broken rotor bar are constructed by applying the principal component analysis. The estimation of the remaining useful life is then obtained using the degradation model. The performance of the prediction results is evaluated using several criteria of prediction accuracy. A set of synthetic data collected from a degraded Simulink model of the rotor through simulations is used to validate the proposed approach. Experimental results show that using the developed prognostic methodology is a powerful strategy to improve the prognostic of induction motor degradation.

scholarly journals Particle Filtering Based Remaining Useful Life Prediction for Electromagnetic Coil Insulation

Sensors ◽  
2021 ◽  
Vol 21 (2) ◽  
pp. 473
Author(s):  
Haifeng Guo ◽  
Aidong Xu ◽  
Kai Wang ◽  
Yue Sun ◽  
Xiaojia Han ◽  
...  
Keyword(s):  
Particle Filtering ◽  
Remaining Useful Life ◽  
Electrical Parameters ◽  
Degradation Model ◽  
Accelerated Degradation ◽  
Insulation Failure ◽  
Electromagnetic Coils ◽  
Degradation Monitoring ◽  
Insulation Degradation ◽  
Useful Life

Electromagnetic coils are one of the key components of many systems. Their insulation failure can have severe effects on the systems in which coils are used. This paper focuses on insulation degradation monitoring and remaining useful life (RUL) prediction of electromagnetic coils. First, insulation degradation characteristics are extracted from coil high-frequency electrical parameters. Second, health indicator is defined based on insulation degradation characteristics to indicate the health degree of coil insulation. Finally, an insulation degradation model is constructed, and coil insulation RUL prediction is performed by particle filtering. Thermal accelerated degradation experiments are performed to validate the RUL prediction performance. The proposed method presents opportunities for predictive maintenance of systems that incorporate coils.

Remaining useful life prediction method for machine tools based on meta-action theory

2021 ◽  
pp. 1748006X2110025
Author(s):  
Zongyi Mu ◽  
Yan Ran ◽  
Genbao Zhang ◽  
Hongwei Wang ◽  
Xin Yang
Keyword(s):  
Machine Tools ◽  
Life Prediction ◽  
Action Theory ◽  
Prediction Method ◽  
Operational Reliability ◽  
Remaining Useful Life ◽  
Practical Application ◽  
Dynamic Prediction ◽  
Degradation Model ◽  
Useful Life

Remaining useful life (RUL) is a crucial indictor to measure the performance degradation of machine tools. It directly affects the accuracy of maintenance decision-making, thus affecting operational reliability of machine tools. Currently, most RUL prediction methods are for the parts. However, due to the interaction among the parts, even RUL of all the parts cannot reflect the real RUL of the whole machine. Therefore, an RUL prediction method for the whole machine is needed. To predict RUL of the whole machine, this paper proposes an RUL prediction method with dynamic prediction objects based on meta-action theory. Firstly, machine tools are decomposed into the meta-action unit chains (MUCs) to obtain suitable prediction objects. Secondly, the machining precision unqualified rate (MPUR) control chart is used to conduct an out of control early warning for machine tools’ performance. At last, the Markov model is introduced to determine the prediction objects in next prediction and the Wiener degradation model is established to predict RUL of machine tools. According to the practical application, feasibility and effectiveness of the method is proved.

scholarly journals Remaining Useful Life Prediction for Rotating Machinery Based on Optimal Degradation Indicator

2017 ◽  
Vol 2017 ◽  
pp. 1-12 ◽  
Author(s):  
Aisong Qin ◽  
Qinghua Zhang ◽  
Qin Hu ◽  
Guoxi Sun ◽  
Jun He ◽  
...  
Keyword(s):  
Health Management ◽  
Rotating Machinery ◽  
Remaining Useful Life ◽  
Programming Algorithm ◽  
Wiener Model ◽  
New Approach ◽  
Degradation Modeling ◽  
Proposed Model ◽  
Useful Life ◽  
Degradation Indicator

Remaining useful life (RUL) prediction can provide early warnings of failure and has become a key component in the prognostics and health management of systems. Among the existing methods for RUL prediction, the Wiener-process-based method has attracted great attention owing to its favorable properties and flexibility in degradation modeling. However, shortcomings exist in methods of this type; for example, the degradation indicator and the first predicting time (FPT) are selected subjectively, which reduces the prediction accuracy. Toward this end, this paper proposes a new approach for predicting the RUL of rotating machinery based on an optimal degradation indictor. First, a genetic programming algorithm is proposed to construct an optimal degradation indicator using the concept of FPT. Then, a Wiener model based on the obtained optimal degradation indicator is proposed, in which the sensitivities of the dimensionless parameters are utilized to determine the FPT. Finally, the expectation of the predicted RUL is calculated based on the proposed model, and the estimated mean degradation path is explicitly derived. To demonstrate the validity of this model, several experiments on RUL prediction are conducted on rotating machinery. The experimental results indicate that the method can effectively improve the accuracy of RUL prediction.

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