scholarly journals A Torsional Vibration Measurement Method for Rotating Blades Based on Blade Tip Timing

2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Haonan Guo ◽  
Yongmin Yang ◽  
Fengjiao Guan ◽  
Haifeng Hu ◽  
Guoji Shen ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Torsional Vibration ◽  
Measurement Method ◽  
Optimization Method ◽  
Vibration Monitoring ◽  
Vibration Measurement ◽  
Stable Operation ◽  
Blade Vibration ◽  
Blade Tip ◽  
Types Of Faults

During the working process of the turbine, some types of faults can cause changes in the vibration characteristics of the blades. The real-time vibration monitoring of the blades is of great significance to the stable operation and state-based maintenance. Torsional vibration is a kind of blade vibration modes and results in failures such as cracks easily. Thus, it is important to measure it due to the harmfulness of torsional vibration. Firstly, the principle of blade tip timing (BTT) is introduced, and the models of the blade are built to analyze the characteristics of torsional vibration. Then, the compressed sensing theory is introduced, and its related parameters are determined according to the measurement requirements. Next, based on the condition that the blade rigidity axis is not bent and bent, respectively, the layout method of sensors is proposed and the numerical simulation of the measurement process is performed. The results of the above two types of numerical simulation verify the proposed measurement method. Finally, by analyzing the influencing factors of measurement uncertainty, the optimization method of sensors’ layout is further proposed. This study can provide important theoretical guidance for the measurement of blade torsional vibration.

On Possibilities of Using Relative Shaft Vibration Signals for Rotating Blades Monitoring

2018 ◽  
Author(s):  
Jindrich Liska ◽  
Vojtech Vasicek ◽  
Jan Jakl
Keyword(s):  
Steam Turbine ◽  
Operating Conditions ◽  
Vibration Monitoring ◽  
Monitoring Systems ◽  
Blade Vibration ◽  
Vibration Signals ◽  
Rotating Blades ◽  
Timing Measurement ◽  
Blade Tip ◽  
Shaft Vibration

Ensuring the reliability of the steam turbine is the key for its long life. For this purpose monitoring systems are standardly used. Early detection of any failure can avoid possible economical and material losses. A monitoring of rotating blades vibration belongs to the very important tasks of the turbomachinery state assessment. Especially in terms of the last stages of low-pressure part, where the longest blades are vibrating at most. Commonly used methods for blade vibration monitoring are based on contact measurement using strain gauges or non-contact approach based on blade tip timing measurement. Rising demand for low-cost monitoring systems has initiated development of a new approach in blade vibration monitoring task. The presented approach is based on usage of relative rotor vibration signals. Its advantage is in using of standardly installed sensors making this approach economically interesting for the turbine operators compared to the traditionally used methods, mentioned above. This paper summarizes the symptoms of blade vibration phenomenon in relative shaft vibration signals, the impact of operating conditions on the blade vibration amplitude and its comparison to blade tip-timing measurement results. In addition of several examples, the article also describes an evaluation of proposed method in operation of steam turbine with power of 170MW.

scholarly journals A Non-Uniformly Under-Sampled Blade Tip-Timing Signal Reconstruction Method for Blade Vibration Monitoring

Sensors ◽  
2015 ◽  
Vol 15 (2) ◽  
pp. 2419-2437 ◽  
Author(s):  
Zheng Hu ◽  
Jun Lin ◽  
Zhong-Sheng Chen ◽  
Yong-Min Yang ◽  
Xue-Jun Li
Keyword(s):  
Signal Reconstruction ◽  
Vibration Monitoring ◽  
Reconstruction Method ◽  
Blade Vibration ◽  
Blade Tip

A blade tip-timing method without once-per-revolution sensor for blade vibration measurement in gas turbine engines

2020 ◽  
Author(s):  
Chengwei Fan ◽  
Yadong Wu ◽  
Pete Russhard ◽  
Can Ruan ◽  
Anjenq Wang
Keyword(s):  
Gas Turbine ◽  
Resonance Region ◽  
Operating Conditions ◽  
Vibration Measurement ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Rotor Speed ◽  
Blade Vibration ◽  
Reference Probe ◽  
Blade Tip

The blade vibration measurement is crucial for gas turbine engines in order to ensure safe operations. One of the techniques is blade tip-timing (BTT), which is under the assumption that rotor speed is constant and depends on a once-per-revolution (OPR) timing reference to calculate the blade tip displacement, and identifying the blade sequence. However, this assumption is incorrect for transient conditions, and the installation of OPR sensor sometimes is not allowable and reliable. These reasons greatly limit the application of BTT technique. This paper proposes a self-correcting (SC) BTT method to realize the blade vibration measurement under different operating conditions without using the OPR sensor, which is based on the polynomial fitting and a reference probe is used to correct high-order fitting coefficients. Numerical results show that the SC-BTT method can greatly reduce the fitting error caused by blade pitch and vibrational parameters. Experimental results demonstrate that the proposed technique is capable of removing the limitation of the lack of OPR sensor and overcoming the drawbacks of OPR system, such as the failure of OPR sensor or low-speed resolution. For three investigated cases, the relative errors of derived rotor speed are below 0.12%. The relative error of blade peak-to-peak amplitude (PPA) and the initial phase angle are around 3% at the resonance region with engine order (EO) 2.

Sparse reconstruction of blade tip-timing signals for multi-mode blade vibration monitoring

2016 ◽  
Vol 81 ◽  
pp. 250-258 ◽  
Author(s):  
Jun Lin ◽  
Zheng Hu ◽  
Zhong-Sheng Chen ◽  
Yong-Min Yang ◽  
Hai-Long Xu
Keyword(s):  
Vibration Monitoring ◽  
Sparse Reconstruction ◽  
Blade Vibration ◽  
Blade Tip ◽  
Multi Mode

scholarly journals Pulsation and Vibration Measurement on Stator Side for Turbocharger Turbine Blade Vibration Monitoring

2020 ◽  
Vol 5 (2) ◽  
pp. 11
Author(s):  
Takashi Ando
Keyword(s):  
Acoustic Radiation ◽  
Measurement Techniques ◽  
Turbine Blades ◽  
Fuel Oil ◽  
Vibration Monitoring ◽  
Vibration Measurement ◽  
Heavy Fuel Oil ◽  
Blade Vibration ◽  
Vibration Sensors ◽  
Unburned Fuel

Mechanically robust turbine design with respect to blade vibration is challenging when dealing with nozzle-ring fouling and wear. Especially for engines operating with heavy fuel oil (HFO), the nozzle rings of the turbocharger turbines are prone to severe degradation in terms of contamination with unburned fuel deposits. This contamination will lead to an increased excitation of blade resonances in comparison to the nominal design. Due to the statistical character of contamination, long-term monitoring of blade vibration amplitudes would be beneficial. In the harsh environment of HFO operation, however, conventional blade vibration measurement techniques, such as those using strain gauges or blade tip timing, cannot work reliably for a long period. Thus, the objective of this research is to develop a method that enables the monitoring of turbine blades using pulsation or vibration sensors installed on the stator side. Almost a dozen turbines, both radial and axial, have been examined in order to determine a proper measurement chain/position and analytical method. Even though the challenges specific to the turbocharger turbine application—that high-frequency (up to 50 kHz) acoustic radiation from turbine blades has to be detected by a sensor on the stator side—were demanding, in the course of the investigations several clear examples of turbine blades engine-order resonance detection were gathered. Finally, the proposed method has been tested successfully in a power plant for over one year.

Discussion of the Available Methods for Blade Vibration Measurement

2002 ◽  
Author(s):  
B. O. Al-Bedoor
Keyword(s):  
Torsional Vibration ◽  
Performance Monitoring ◽  
Measurement Techniques ◽  
Pressure Fluctuations ◽  
Experimental Studies ◽  
Vibration Measurement ◽  
Experimental Investigations ◽  
Main Rotor ◽  
Blade Vibration ◽  
Indirect Approach

Blade vibration has been recognized as one major and costly cause of failure in turbo-machinery. Its vibration measurement has attracted many investigators where until now there is no single reliable approach can be identified. Blade vibration measurement techniques can be classified into two broad categories, namely; (1) the direct approach that includes using strain gages, optical/laser methods, etc., to monitor directly the blade motion at one or more points on the blade span, (2) the indirect approach by extracting some vibration information form the lateral main rotor vibration and the casing/bearing cap vibration, pressure fluctuations, performance monitoring and thermal changes. Recently, a new indirect method has received attention of investigators which is monitoring the torsional vibration of the main rotor. This technique has been investigated by theoretical and experimental studies. The direct and indirect techniques are described in this survey paper and advantages and draw backs are discussed. From the results of this survey it seems that the indirect approach using the torsional vibration measurement is the most promising among all indirect techniques and further theoretical and experimental investigations are recommended.

Comparative Study Between In-Situ Measured Vibration Data at Bearing and BTT on a LP Turbine Last Stage Blades in a Steam Turbo-Generator Set

2013 ◽  
Author(s):  
W. Hahn ◽  
Jyoti K. Sinha
Keyword(s):  
Vibration Measurement ◽  
Blade Vibration ◽  
Vibration Data ◽  
Turbo Generator ◽  
The Status ◽  
Blade Tip ◽  
Last Stage ◽  
Run Up ◽  
Lp Turbine

Cracking of the last stage blades of the low pressure (LP) turbines has been observed after 2007 in the 2 steam turbo-generator (TG) units out of the 4 units at the West Burton Power Plant UK. These 2 units were retrofitted with the new design LP rotor including blades in 1995 and 1997. Recent vibration measurements during machine transient and steady state operations confirms that the TG sets are running close to the machine critical speed and the blades are expected to have high vibration. Now the Unit 3 is fitted with the blade tip timing (BTT) system to monitor the LP1 last stage blades. Hence the present effort to compare the vibration of the blades by the BTT system with the bearing vibration to establish the correlation such that the status of the blade vibration can be accessed even without BTT measurement and the correlation may be used for other units with similar dynamics. The paper presents the comparison of the in-situ vibration measurement on bearings during machine run-up with online BTT data, observations, and possible correlation.

scholarly journals Application of Blade-Tip Sensors to Blade-Vibration Monitoring in Gas Turbines

10.5772/29550 ◽  
2012 ◽  
Author(s):  
Ryszard Szczepanik ◽  
Radosaw Przysowa ◽  
Jarosaw Spychaa ◽  
Edward Rokicki ◽  
Krzysztof Kazmierczak ◽  
...  
Keyword(s):  
Gas Turbines ◽  
Vibration Monitoring ◽  
Blade Vibration ◽  
Blade Tip
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