Interplay of fabric structure and shear thickening fluid impregnation in moderating the impact response of high-performance woven fabrics

2020 ◽  
Vol 54 (28) ◽  
pp. 4387-4395
Author(s):  
Sanchi Arora ◽  
Abhijit Majumdar ◽  
Bhupendra Singh Butola

The beneficial effect of STF impregnation in enhancing the impact resistance of high-performance fabrics has been extensively reported in the literature. However, this research work reports that fabric structure has a decisive role in moderating the effectiveness of STF impregnation in terms of impact energy absorption. Plain woven fabrics having sett varying from 25 × 25 inch−1 to 55 × 55 inch−1 were impregnated with STF at two different padding pressures to obtain different add-ons. The impact energy absorption by STF impregnated loosely woven fabrics was found to be higher than that of their neat counterparts for both levels of add-on, while opposite trend was observed in case of tightly woven fabrics. Further, comparison of tightly woven plain, 2/2 twill, 3/1 twill and 2 × 2 matt fabrics revealed beneficial effect of STF impregnation, except for the plain woven fabric, establishing that there exists a fabric structure-STF impregnation interplay that tunes the impact resistance of woven fabrics.

2019 ◽  
Vol 90 (13-14) ◽  
pp. 1477-1494
Author(s):  
Magdi El Messiry ◽  
Shaimaa El-Tarfawy

Cutting processes using blades have found applications in many industries; for example, in garments, fiber–polymer composites, and high-performance fabric forming. In recent decades, the process of cutting the material using a robotic-controlled blade has raised concern about the value of the pressure and the cut force required for a certain type of woven fabric and the estimation of its value before the pressing and cutting process. A simple theoretical relation was established based on the fabric structure and yarn shear stress. The model formulation and experimental results to describe the basic theory of blade cutting fracture for woven fabric of different designs was derived. In this work, the experimental investigation of the effect of the fabric specifications, normal load, and the cutting speed on the cutting force was carried out, which indicates that the value of the specific cutting resistance of the fabric was found to be highly correlated with the fabric structure, warp and weft yarn count, Young’s modulus of the fabric, and fractional cover factors ratio ζ.


2017 ◽  
Vol 21 (2) ◽  
pp. 111-133 ◽  
Author(s):  
Arunangshu Mukhopadhyay ◽  
Vinay Kumar Midha ◽  
Nemai Chandra Ray

Purpose This study aims to optimize the parametric combination of injected slub yarn to achieve least abrasive damage on fabrics produced from it. Design/methodology/approach Single base injected slub yarn structural parameters, vis-à-vis slub length, slub thickness and slub frequency, were varied during preparation of yarn samples under this research work. A total of 17 yarn samples were produced according to the Box and Bhenken design of the experiment. Subsequently knitted and woven (using injected slub yarns in the weft only) fabric samples were prepared from these yarns. Yarn and fabric samples were abraded with standard instruments to see the impact of yarn structural parameters on abrasive damage of fabric in terms of fabric mass loss and appearance deterioration. From the test results, empirical models relating to slub parameters and fabric abrasion behavior were developed through a backward elimination regression approach. Subsequently, a set of optimal parametric combinations was derived with multi-objective evolutionary algorithms by using MATLAB software. This was followed by ranking all optimal solutions through technique for order preference by similarity to idle solution (TOPSIS) score analysis. Findings The injected slub yarn’s structural parameters have a strong influence on the abrasive damage of knitted and woven fabric. It is seen that the best suitable parametric combination of slub parameters for achieving the least abrasive damage is not the same for knitted and woven fabric. Practical implications The spinner can explore this concept to find out the best suitable parametric combination during pattern making of injected slub yarn through MATLAB solution followed by TOPSIS score analysis based on their priority of criteria level to ensure better abrasion behavior of fabric produced. Originality/value Optimization of parametric combination of injected slub yarns will help to ensure production of fabric with most resistance to abrasion for specific applications. The studies showed that the optimal solution for woven and knitted fabrics is different. The result indicates that in the case of knitted fabric, comparatively lesser slub thickness is found to be suitable for getting better fabric abrasion resistance, whereas in the case of woven fabric, comparatively higher slub thickness is found suitable for the same.


2016 ◽  
Vol 20 (5) ◽  
pp. 531-552 ◽  
Author(s):  
Longquan Liu ◽  
Han Feng ◽  
Huaqing Tang ◽  
Zhongwei Guan

In order to investigate the impact resistance of the Nomex honeycomb sandwich structures skinned with thin fibre reinforced woven fabric composites, both drop-weight experimental work and meso-mechanical finite element modelling were conducted and the corresponding output was compared. Drop-weight impact tests with different impact parameters, including impact energy, impactor mass and facesheets, were carried out on Nomex honeycomb-cored sandwich structures. It was found that the impact resistance and the penetration depth of the Nomex honeycomb sandwich structures were significantly influenced by the impact energy. However, for impact energies that cause full perforation, the impact resistance is characterized with almost the same initial stiffness and peak force. The impactor mass has little influence on the impact response and the perforation force is primarily dependent on the thickness of the facesheet, which generally varies linearly with it. In the numerical simulation, a comprehensive finite element model was developed which considers all the constituent materials of the Nomex honeycomb, i.e. aramid paper, phenolic resin, and the micro-structure of the honeycomb wall. The model was validated against the corresponding experimental results and then further applied to study the effects of various impact angles on the response of the honeycomb. It was found that both the impact resistance and the perforation depth are significantly influenced by the impact angle. The former increases with the obliquity, while the latter decreases with it. The orientation of the Nomex core has little effect on the impact response, while the angle between the impact direction and the fibre direction of the facesheets has a great influence on the impact response.


RSC Advances ◽  
2017 ◽  
Vol 7 (78) ◽  
pp. 49787-49794 ◽  
Author(s):  
K. Talreja ◽  
I. Chauhan ◽  
A. Ghosh ◽  
A. Majumdar ◽  
B. S. Butola

Kevlar fabrics treated with MTMS modified silica based STF showed better impact energy absorption as compared to APTES modified and control silica based STF treated fabrics, attributed to changes in interactions between fabrics and silica particles.


Polymers ◽  
2021 ◽  
Vol 13 (24) ◽  
pp. 4416
Author(s):  
Yanyan Lin ◽  
Huaguan Li ◽  
Zhongwei Zhang ◽  
Jie Tao

The weak interface performance between metal and composite (IPMC) makes the composite materials susceptible to impact load. Aluminum/glass fiber/polypropylene (Al/Gf/PP) laminates were manufactured with the aluminum alloy sheets modified by nitrogen plasma surface treatment and the phosphoric acid anodizing method, respectively. FEM models of Al/Gf/PP laminates under low-velocity impact were established in ABAQUS/Explicit based on the generated data including the model I and II interlaminar fracture toughness. Low-velocity impact tests were performed to investigate the impact resistance of Al/Gf/PP laminates including load traces, failure mechanism, and energy absorption. The results showed that delamination was the main failure mode of two kinds of laminates under the impact energy of 20 J and 30 J. When the impact energy was between 40 J and 50 J, there were metal cracks on the rear surface of the plasma pretreated specimens, which possessed higher energy absorption and impact resistance, although the integrity of the laminates could not be preserved. Since the residual compressive stress was generated during the cooling process, the laminates were more susceptible to stretching rather than delamination. For impact energy (60 J) causing the through-the-thickness crack of two kinds of laminates, plasma pretreated specimens exhibited higher SEA values close to 9 Jm2/kg due to better IPMC. Combined with the FEM simulation results, the interface played a role in stress transmission and specimens with better IPMC enabled the laminates to absorb more energy.


2011 ◽  
Vol 480-481 ◽  
pp. 448-452 ◽  
Author(s):  
Ping Wang ◽  
Yan Zhang

Flexible composites with high performance are widely used in geotextiles and some other fields. In this research work, the author studied the tensile behaviors of four neat woven fabrics and two coated woven fabrics. The comparison of the tensile strength between the uncoated and coated woven fabric revealed the effect of coating on the tensile strength of flexible composites which will be beneficial for the design and manufacture of flexible composite with high quality.


2006 ◽  
Author(s):  
Laura Ferrero ◽  
Ugo Icardi

Fibre-reinforced and sandwich composites with laminated faces are the best candidate materials in many engineering fields by the viewpoint of the impact resistance, containment of explosions, protection against projection of fragments, survivability and noise and vibration suppression. Besides, they offer the possibility to be tailored to meet design requirements. A great amount of the incoming energy is absorbed through local failures. The most important energy dissipation mechanisms are the hysteretic damping in the matrix and in the fibers and the frictional damping at the fiber-matrix interface. The dissipation of the incoming energy also partly takes place as a not well understood dissipation at the cracks and delamination sites. As self-evident, the local damage accumulation mechanism on the one hand is helpful from the standpoint of energy absorption, on the other hand it can have detrimental effects. To date sophisticated computational models are available, by which the potential advantages of composites can be fully exploited. A large amount of research work has been oriented to improve the impact resistance, the dissipation of vibrations and to oppose the propagation of delamination. These goals can be obtained with incorporation of viscoelastic layers. Unfortunately this makes quite compliant the laminates and reduce their strength. Studies have been recently published that seeks to comply stiffness and energy dissipation. The existence of fiber orientations that are a good compromise between optimal stiffness and optimal absorption of the incoming energy can be supposed by the results of a number of published studies. In this paper, a variable spatial distribution of plate stiffnesses, as it can be obtained varying the orientation of the reinforcement fibres along the plate and their constituent materials, is defined by an optimization process, so to obtain a wanted specific structural behaviour. The key feature is an optimized strain energy transfer from different deformation modes, such as bending, in-plane and out-of-plane shears. Suited plate stiffness distributions which identically fulfil the thermodynamic and material constraints are found that make stationary the energy contributions and transfer energy between the modes as desired. An application to low velocity impacts and to blast pulse loads is presented. The use of the optimized layers with the same mean properties of the layers they substitute were shown to reduce deflection and the stresses that induce delamination. A new discrete layer element is developed in this study, to accurately account for the local effects. Characteristic feature, it is based on a C° in-plane approximation and a general representation across the thickness which can either represent the kinematics of conventional plate models or the piecewise variation of layerwise models.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4089
Author(s):  
Tomasz Libura ◽  
Rodrigue Matadi Boumbimba ◽  
Alexis Rusinek ◽  
Zbigniew L. Kowalewski ◽  
Tadeusz Szymczak ◽  
...  

Impact resistance is one of the most critical features of composite structures, and therefore, its examination for a new material has a fundamental importance. This paper is devoted to the characterization of the fully recyclable thermoplastic ELIUM acrylic resin reinforced by glass fabric woven, which belongs to a new category of materials requiring advanced testing before their application in responsible elements of engineering structures. Its high strength, low weight as well as low production cost give excellent opportunities for its wide application in the automotive industry as a replacement of the thermoset-based laminates. The study presents an experimental work concerning the effect of damage due to low and high cyclic fatigue aging of two groups of specimens, first with the woven fabric orientations of [0°/90°]4 and secondly with [45°/45°]4, on the low impact velocity properties. The impact resistance was measured in terms of load peak, absorbed energy, penetration threshold and damage analysis. The low velocity impact results indicate that the uniaxial cyclic loading (fatigue aging) of the material leads to the reduction of impact resistance, especially at the high impact energy levels. Scanning Electron Microscopy (SEM) and Computed Tomography (CT) scan observations reveal that the damage area grows with the increase of both strain amplitude and impact energy.


2019 ◽  
Vol 11 (3) ◽  
pp. 340-378 ◽  
Author(s):  
Dakshitha Weerasinghe ◽  
Damith Mohotti ◽  
Jeremy Anderson

Soft armour consisting of multi-layered high-performance fabrics are a popular choice for personal protection. Extensive work done in the last few decades suggests that shear thickening fluids improve the impact resistance of woven fabrics. Shear thickening fluid–impregnated fabrics have been proven as an ideal candidate for producing comfortable, high-performance soft body armour. However, the mechanism of defeating a projectile using a shear thickening fluid–impregnated multi-layered fabric is not fully understood and can be considered as a gap in the research done on the improvement of soft armour. Even though considerable progress has been achieved on dry fabrics, limited studies have been performed on shear thickening fluid–impregnated fabrics. The knowledge of simulation of multi-layered fabric armour is not well developed. The complexity in creating the geometry of the yarns, incorporating friction between yarns and initial pre-tension between yarns due to weaving patterns make the numerical modelling a complex process. In addition, the existing knowledge in this area is widely dispersed in the published literature and requires synthesis to enhance the development of shear thickening fluid–impregnated fabrics. Therefore, this article aims to provide a comprehensive review of the current methods of modelling shear thickening fluid–impregnated fabrics with a critical analysis of the techniques used. The review is preceded by an overview of shear thickening behaviour and related mechanisms, followed by a discussion of innovative approaches in numerical modelling of fabrics. A novel state-of-the-art means of modelling shear thickening fluid–impregnated fabrics is proposed in conclusion of the review of current methods. A short case study is also presented using the proposed approach of modelling.


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