Some studies on the effect of bagasse concentration on the mechanical and physical properties of SBR composites

2020 ◽  
Vol 28 (8-9) ◽  
pp. 663-677
Author(s):  
ESA Khalaf ◽  
H Farag ◽  
EM Abdel-Bary
Keyword(s):  
Mechanical Properties ◽  
Physical Properties ◽  
Agricultural Waste ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
The Road ◽  
Reinforcing Fillers ◽  
Mechanical And Physical Properties ◽  
Grinding Machine ◽  
Styrene Butadiene

This work aims to avoid pollution of the environment resulting from ashes accumulated due to the burning of agricultural wastes. Also, it aims to reduce the cost without impairing the mechanical properties of rubber vulcanizates. For this reason, this work was carried out as a possible solution by incorporation of cellulose fibers derived from bagasse waste as reinforcing fillers in rubber composites. Besides, it aims at reporting an investigation on a series of mixtures based on natural ground bagasse powder (GBP) and carbon black (CB) as reinforcing fillers to study their effects on the mechanical and physical properties of styrene butadiene rubber (SBR) composites. The GBP obtained from the grinding machine has a selective grain size distribution ranging from about 20 µm to 180 µm. In addition, 2.5 phr of added maleic anhydride was used to improve the interfacial adhesion between SBR and agricultural waste fillers (i.e. bagasse). Tensile strength, elongation at break, modulus at 100% elongation, resilience and hardness (Shore A), degree of swelling, and thermal properties of the rubber vulcanizates were studied. The prepared samples were also analyzed by X-ray diffractometer and scanning electron microscopy. The advantage of choosing the 25 phr bagasse concentration as a pivoting factor makes the road clearer to investigate that the optimum concentration of bagasse to be used simultaneously with CB in SBR composites is 30 phr. Furthermore, it was found from the obtained results that the addition of GBP up to 50 phr is possible without impairing the mechanical properties of SBR vulcanizates.

Recycling of Bagasse as an Agricultural Waste and its Effect as Filler on Some Mechanical and Physical Properties of SBR Composites

2021 ◽  
Vol 36 (5) ◽  
pp. 586-595
Author(s):  
E. S. A. Khalaf
Keyword(s):  
Mechanical Properties ◽  
Interfacial Adhesion ◽  
Agricultural Waste ◽  
Optimum Concentration ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Elongation At Break ◽  
Mechanical And Physical Properties ◽  
Styrene Butadiene ◽  
Reinforcing Filler

Abstract In the present study, a series of mixes based on different concentrations of carbon black (CB) as a reinforcing filler and sugarcane bagasse as supplementary filler, were investigated to examine their effects on the mechanical properties of styrene butadiene rubber (SBR) composites. To this end, the first group of mixes deals with the effect of different concentrations of CB ranging from 0 to 80 phr at fixed bagasse concentration of 25 phr. The second group of mixes involves the addition of bagasse with concentrations varying from 10 to 50 phr at 10 intervals with fixed CB concentration of 40 phr. The sizes of the employed ground bagasse powder (GBP) in all prepared formulations ranged from 20 to 180 μm. In addition, 2.5 phr of maleic anhydride (MA) was added to enhance the interfacial adhesion between SBR and agricultural waste fillers (i. e. bagasse). Tensile strength, elongation at break, modulus at 100% elongation, resilience, hardness (Shore A), abrasion and degree of swelling of the rubber vulcanizates were studied. The prepared samples were also analyzed by scanning electron microscopy (SEM) to show the distribution of fiber and the occurrence of fiber-matrix adhesion. The optimum concentration of bagasse to be used simultaneously with CB in SBR composites was found to be 30 phr. Overall, it was found from the obtained results that the addition of GBP up to 50 phr is feasible without impairing the mechanical properties of SBR vulcanizates.

The Effects on Cure Characteristics, Physico-Mechanical Properties and Morphology of Bamboo Activated Carbon Filled Styrene Butadiene Rubber (SBR) Vulcanizates

2016 ◽  
Vol 673 ◽  
pp. 131-140 ◽  
Author(s):  
N.R. Munirah ◽  
N.Z. Noriman ◽  
M.Z. Salihin ◽  
H. Kamaruddin ◽  
M.H. Fatin ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Activated Carbon ◽  
Physical Properties ◽  
Tensile Properties ◽  
Filler Loading ◽  
Styrene Butadiene Rubber ◽  
Tensile Fracture ◽  
Butadiene Rubber ◽  
Cure Characteristics ◽  
Styrene Butadiene

The role of activated carbon (AC) in rubber compounds was investigated to better understand the reinforcing mechanism. The activated carbon filled styrene butadiene rubber vulcanizates (SBR-AC) using bamboo activated carbon as filler were prepared by using two-roll mill and cured at 160 °C. AC filler loading from 10 to 50 phr (part per hundred rubber) were used in this study. Study into the influences of filler loading on the cure characteristics, swelling behavior, physical properties (hardness and resilience), mechanical properties (tensile properties) and morphology of SBR-AC vulcanizates were carried out. It was observed that SBR-AC vulcanizates has better cure characteristics compared to the styrene butadiene rubber gum vulcanizate (SBR-GV) which is a non-filled vulcanizate. The results showed that the scorch time (ts2) decreased with increasing filler loading. The cure time (tc90) slightly decreased up to 20 phr before a rise as the filler loading increased. The minimum torque (ML) of SBR vulcanizate increased and the maximum torque (MH) decreased up to 20 phr but then increased with increasing filler loading. The cure rate index (CRI) of SBR-GV vulcanizate was higher than that of all SBR-AC vulcanizates. Up to 20 phr of filler loading, the CRI increased before a decline occurred as the filler loading increased. As expected, the hardness value of SBR-AC vulcanizates was higher compared to SBR-GV vulcanizate which has lower resilience. The hardness and crosslink density showed an increasing trend meanwhile the resilience was adversely affected by the increase in filler loading. The tensile properties of SBR-AC vulcanizates also showed improvement in which the tensile strength and modulus at 100% elongation (M100) increased with increasing filler content. It has been proved in morphology study of the tensile fracture surfaces. Bamboo activated carbon showed some potential enhancement on the reinforcing and physical properties as well as mechanical properties of the vulcanizates.

scholarly journals Analysis of the Impact on the Mechanical Properties of Modification of Oligohydroxyethers in Organic Solvent Solution with Rubbers

Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 519
Author(s):  
Vitalii Bezgin ◽  
Agata Dudek ◽  
Adam Gnatowski
Keyword(s):  
Mechanical Properties ◽  
Scientific Paper ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Molecular Weights ◽  
Wide Range ◽  
Strength Tests ◽  
Materials Used ◽  
Styrene Butadiene ◽  
The Impact

This paper proposes and presents the chemical modification of linear hydroxyethers (LHE) with different molecular weights (380, 640, and 1830 g/mol) with the addition of three types of rubbers (polysulfide rubber (PSR), polychloroprene rubber (PCR), and styrene-butadiene rubber (SBR)). The main purpose of choosing this type of modification and the materials used was the possibility to use it in industrial settings. The modification process was conducted for a very wide range of modifier additions (rubber) per 100 g LHE. The materials obtained in the study were subjected to strength tests in order to determine the effect of the modification on functional properties. Mechanical properties of the modified materials were improved after the application of the modifier (rubber) to polyhydroxyether (up to certain modifier content). The most favorable changes in the tested materials were registered in the modification of LHE-1830 with PSR. In the case of LHE-380 and LHE-640 modified in cyclohexanol (CH) and chloroform (CF) solutions, an increase in the values of the tested properties was also obtained, but to a lesser extent than for LHE-1830. The largest changes were registered for LHE-1830 with PSR in CH solution: from 12.1 to 15.3 MPa for compressive strength tests, from 0.8 to 1.5 MPa for tensile testing, from 0.8 to 14.7 MPa for shear strength, and from 1% to 6.5% for the maximum elongation. The analysis of the available literature showed that the modification proposed by the authors has not yet been presented in any previous scientific paper.

scholarly journals Hybrid Silica-Based Fillers in Nanocomposites: Influence of Isotropic/Isotropic and Isotropic/Anisotropic Fillers on Mechanical Properties of Styrene-Butadiene (SBR)-Based Rubber

Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2413
Author(s):  
Mariapaola Staropoli ◽  
Vincent Rogé ◽  
Enzo Moretto ◽  
Joffrey Didierjean ◽  
Marc Michel ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Silica Nanoparticles ◽  
Synergetic Effect ◽  
Mechanical Analysis ◽  
Rubber Matrix ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Precipitated Silica ◽  
Scanning Transmission ◽  
Styrene Butadiene

The improvement of mechanical properties of polymer-based nanocomposites is usually obtained through a strong polymer–silica interaction. Most often, precipitated silica nanoparticles are used as filler. In this work, we study the synergetic effect occurring between dual silica-based fillers in a styrene-butadiene rubber (SBR)/polybutadiene (PBD) rubber matrix. Precipitated Highly Dispersed Silica (HDS) nanoparticles (10 nm) have been associated with spherical Stöber silica nanoparticles (250 nm) and anisotropic nano-Sepiolite. By imaging filler at nano scale through Scanning Transmission Electron Microscopy, we have shown that anisotropic fillers align only in presence of a critical amount of HDS. The dynamic mechanical analysis of rubber compounds confirms that this alignment leads to a stiffer nanocomposite when compared to Sepiolite alone. On the contrary, spherical 250 nm nanoparticles inhibit percolation network and reduce the nanocomposite stiffness.

Novel modification of styrene butadiene rubber/acrylic rubber blends to improve mechanical, dynamic mechanical, and swelling behavior for oil sealing applications

2021 ◽  
pp. 096739112110313
Author(s):  
Ahmed Abdel-Hakim ◽  
Soma A el-Mogy ◽  
Ahmed I Abou-Kandil
Keyword(s):  
Mechanical Properties ◽  
Crosslink Density ◽  
Physical And Mechanical Properties ◽  
Dynamic Mechanical Properties ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Rubber Blends ◽  
Dynamic Mechanical ◽  
Oil Resistance ◽  
Styrene Butadiene

Blending of rubber is an important route to modify properties of individual elastomeric components in order to obtain optimum chemical, physical, and mechanical properties. In this study, a novel modification of styrene butadiene rubber (SBR) is made by employing acrylic rubber (ACM) to obtain blends of outstanding mechanical, dynamic, and oil resistance properties. In order to achieve those properties, we used a unique vulcanizing system that improves the crosslink density between both polymers and enhances the dynamic mechanical properties as well as its resistance to both motor and break oils. Static mechanical measurements, tensile strength, elongation at break, and hardness are improved together with dynamic mechanical properties investigated using dynamic mechanical analyses. We also proposed a mechanism for the improvement of crosslink density and consequently oil resistance properties. This opens new opportunities for using SBR/ACM blends in oil sealing applications that requires rigorous mechanical and dynamic mechanical properties.

Impact of α‐cellulose as a green filler on physico‐mechanical properties of a solution grade styrene‐butadiene rubber based tire‐tread compound

2021 ◽  
Author(s):  
Koushik Pal ◽  
Soumya Ghosh Chowdhury ◽  
Dipankar Mondal ◽  
Dipankar Chattopadhyay ◽  
Sanjay Kumar Bhattacharyya ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Styrene Butadiene
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