scholarly journals Burst pressure prediction of fiber-reinforced flexible pipes with arbitrary generatrix

2021 ◽  
Vol 16 ◽  
pp. 155892502199081
Author(s):  
Guo-min Xu ◽  
Chang-geng Shuai

Fiber-reinforced flexible pipes are widely used to transport the fluid at locations requiring flexible connection in pipeline systems. It is important to predict the burst pressure to guarantee the reliability of the flexible pipes. Based on the composite shell theory and the transfer-matrix method, the burst pressure of flexible pipes with arbitrary generatrix under internal pressure is investigated. Firstly, a novel method is proposed to simplify the theoretical derivation of the transfer matrix by solving symbolic linear equations. The method is accurate and much faster than the manual derivation of the transfer matrix. The anisotropy dependency on the circumferential radius of the pipe is considered in the theoretical approach, along with the nonlinear stretch of the unidirectional fabric in the reinforced layer. Secondly, the burst pressure is predicted with the Tsai-Hill failure criterion and verified by burst tests of six different prototypes of the flexible pipe. It is found that the burst pressure is increased significantly with an optimal winding angle of the unidirectional fabric. The optimal result is determined by the geometric parameters of the pipe. The investigation method and results presented in this paper will guide the design and optimization of novel fiber-reinforced flexible pipes.

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Guo-min Xu ◽  
Chang-geng Shuai

AbstractFilament-wound flexible pipes are widely used to transport fluid in pipeline systems, proved extremely useful in marine engineering. The hyperbolic flexible pipes have good vibration suppression performance, but they are easily deformed under internal pressure. This paper focuses on the stability of hyperbolic flexible pipes based on the composite Reissner shell theory and the transfer-matrix method. The nonlinear stretch of the reinforced filament and the fiber bridge effect are considered in the model. The calculation results show that a large winding angle reduces the deformation and the meridional stress. The available initial winding angle is limited by the geometry and the slippage coefficient of flexible pipe. The reinforced filament of high tensile modulus will reduce the deformation of the pipe. Compared with the geodesic winding trajectory, non-geodesic winding trajectories improves the stability of the pipe. The theoretical result is verified by the finite element analysis. The investigation method and results present in this paper will guide the design and optimization of more novel flexible pipes in the future.


Author(s):  
Qiangqiang Shao ◽  
Ting Liu ◽  
Shuai Yuan ◽  
Peihua Han ◽  
Yong Bai

Abstract The flexible pipes are widely used in the oil and gas industry to transport petroleum products. The pipe might burst fails when a large internal fluid pressure acts on the pipe, and the consequences are disastrous. In order to ensure the security and reliability of flexible pipes in the application, the mechanical responses of the pipe subjected to high pressure loads should be carefully estimated. The main purpose of this paper is to investigate the burst pressure of the pipe. Based on the principle of virtual work, a theoretical model for stress and deformations of the pipe is established, which takes the material plasticity into consideration. In addition, a finite element model is developed by ABAQUS to verify the feasibility of the theoretical model. According to the verified model, it is efficient to predict the burst pressure and design its cross-section economically with its serving conditions.


2021 ◽  
Author(s):  
Thierry Dequin ◽  
Clark Weldon ◽  
Matthew Hense

Abstract Flexible risers are regularly used to produce oil and gas in subsea production systems and by nature interconnect the subsea production system to the floating or fixed host facilities. Unbonded flexible pipes are made of a combination of metallic and non-metallic layers, each layer being individually terminated at each extremity by complex end fittings. Mostly submerged in seawater, the metallic parts require careful material selection and cathodic protection (CP) to survive the expected service life. Design engineers must determine whether the flexible pipe risers should be electrically connected to the host in order to receive cathodic protection current or be electrically isolated. If the host structure is equipped with a sacrificial anode system, then electrical continuity between the riser and the host structure is generally preferred. The exception is often when the riser and host structure are operated by separate organizations, in which case electrical isolation may be preferred simply to provide delineation of ownership between the two CP systems. The paper discusses these interface issues between hull and subsea where the hull is equipped with an impressed current cathodic protection (ICCP) system, and provides guidance for addressing them during flexible pipe CP design, operation, and monitoring. Specifically, CP design philosophies for flexible risers will be addressed with respect to manufacturing, installation and interface with the host structure’s Impressed Current Cathodic Protection (ICCP) system. The discussion will emphasize the importance of early coordination between the host structure ICCP system designers and the subsea SACP system designers, and will include recommendations for CP system computer modeling, CP system design operation and CP system monitoring. One of the challenges is to understand what to consider for the exposed surfaces in the flexible pipes and its multiple layers, and also the evaluation of the linear resistance of each riser segment. The linear resistance of the riser is a major determinant with respect to potential attenuation, which in turn largely determines the extent of current drain between the subsea sacrificial anode system and the hull ICCP system. To model the flexible riser CP system behavior for self-protection, linear resistance may be maximized, however the use of a realistic linear resistance is recommended for evaluation of the interaction between the host structure and subsea system. Realistic flexible linear resistance would also reduce conservatism in the CP design, potentially save time during the offshore campaign by reducing anode quantities, and also providing correct evaluation of drain current and stray currents.


Author(s):  
Victor Chaves ◽  
Luis V. S. Sagrilo ◽  
Vinícius Ribeiro Machado da Silva

Irregular wave dynamic analysis is an extremely computational expensive process on flexible pipes design. One emerging method that aims to reduce these computational costs is the hybrid methodology that combines Finite Element Analyses (FEA) and Artificial Neural Network (ANN). The proposed hybrid methodology aims to predict flexible pipe tension and curvatures in the bend stiffener region. Firstly using short FEA simulations to train the ANN, and then using only the ANN and the prescribed floater motions to get the rest of the response histories. Two approaches are developed with respect to the training data. One uses an ANN for each sea state in the wave scatter diagram and the other develops an ANN for each wave incidence direction. In order to evaluate the accuracy of the proposed approaches, a local analysis is applied, based on the predicted tension and curvatures, to calculate stresses in tension armour wires and the corresponding flexible pipe fatigue lifes. The results are compared to those from full nonlinear FEM simulation.


Author(s):  
Pan Fang ◽  
Yuxin Xu ◽  
Shuai Yuan ◽  
Yong Bai ◽  
Peng Cheng

Fibreglass reinforced flexible pipe (FRFP) is regarded as a great alternative to many bonded flexible pipes in the field of oil or gas transportation in shallow water. This paper describes an analysis of the mechanical behavior of FRFP under torsion. The mechanical behavior of FRFP subjected to pure torsion was investigated by experimental, analytical and numerical methods. Firstly, this paper presents experimental studies of three 10-layer FRFP subjected to torsional load. Torque-torsion angle relations were recorded during this test. Then, a theoretical model based on three-dimensional (3D) anisotropic elasticity theory was proposed to study the mechanical behavior of FRFP. In addition, a finite element model (FEM) including reinforced layers and PE layers was used to simulate the torsional load condition in ABAQUS. Torque-torsion angle relations obtained from these three methods agree well with each other, which illustrates the accuracy and reliability of the analytical model and FEM. The impact of fibreglass winding angle, thickness of reinforced layers and radius-thickness ratio were also studied. Conclusions obtained from this research may be of great practicality to manufacturing engineers.


2012 ◽  
Vol 433-440 ◽  
pp. 3863-3869
Author(s):  
Wei Hua Zong ◽  
Ming Xin Shao ◽  
Xiao Yun Qu

The mode matching method is applied to analyze generalized ridged waveguides. The tangential fields in each region are expressed in terms of the product of several matrices, i.e., a functional matrix about x-F(x), a functional matrix about y-G(y) and a column vector of amplitudes. The boundary conditions are transformed into a set of linear equations by taking the inner products of each element of G(y) with weight functions. Two types of ridged waveguide are calculated to validate the theory. Several new modes not reported in previous analysis are presented.


2012 ◽  
Vol 17 (1) ◽  
pp. 1-20 ◽  
Author(s):  
Maximilian Emans ◽  
Zoran Žunič ◽  
Branislav Basara ◽  
Sergey Frolov

A novel method in CFD derived from the SIMPLE algorithm is presented. Instead of solving the linear equations for each variable and the pressurecorrection equation separately in a so-called segregated manner, it relies on the solution of a linear system that comprises the discretisation of enthalpy and pressurecorrection equation which are linked through physical coupling terms. These coupling terms reflect a more accurate approximation of the density update with respect to thermodynamics (compared to standard SIMPLE method). We show that the novel method is a reasonable extension of existing CFD techniques for variable density flows based on SIMPLE. The novel method leads to a reduction of the number of iterations of SIMPLE which translates in many – but not in all – cases to a reduction in computing time. We will therefore demonstrate practical advantages and restrictions in terms of computational efficiency for industrial CFD applications in the field of piston engine simulations.


Author(s):  
Shan Jin ◽  
Shuai Yuan ◽  
Ting Liu ◽  
Peihua Han ◽  
Yong Bai

Steel strip reinforced flexible pipe (SSRFP) is a kind of unbonded composite pipe, which has more application foreground in offshore engineering due to its excellent mechanics and the considerable flexibility. In practical application, SSRFP will inevitably experience bending during reeling process and installation. In this paper, the mechanical behavior of SSRFP subjected to pure bending are studied both experimentally and numerically. A four-point bending equipment is utilized to conduct the full-scale laboratorial tests of SSRFP. Furthermore, the commercial software ABAQUS is employed to simulate its ovalization instability. The results acquired from the ABAQUS simulation are compared with the ones from verification bending experiment, which are in good coincidence with each other. The proposed model and the relative results may be of interest to the manufacture factory engineers.


2016 ◽  
Vol 17 (12) ◽  
pp. 2143-2152 ◽  
Author(s):  
Xiaoping Chen ◽  
Lihua Zhan ◽  
Minghui Huang ◽  
Tengfei Chang ◽  
Shujian Li ◽  
...  

2013 ◽  
Vol 57 (03) ◽  
pp. 171-177
Author(s):  
Leilei Dong ◽  
Yi Huang ◽  
Qi Zhang ◽  
Gang Liu

Analytical formulations are presented to determine the bending moment-curvature relationship of a helical layer in unbonded flexible pipes. Explicit expressions describing the variation of both bending stiffness and moment as a function of the applied curvature are given. The approach takes into account the nonlinearity of the response caused by the interlayer slip. The contribution of local bending and torsion of individual helical elements to the bending behavior of helical layers is included. Theoretical results for a typical unbonded flexible pipe using the nonlinear formulation for helical layers are compared with experimental data from the available literature. Encouraging correlations are found and the importance of the initial interlayer pressures is seen. The influence of local bending and torsion of individual helical elements on the bending behavior of the entire pipe is also evaluated. The results show that the inclusion of this local behavior significantly influences the full-slip bending stiffness.


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