Assessment of Maximum Sensitivity of Acoustic Emission Technique

NDT World ◽  
2021 ◽  
pp. 50-55
Author(s):  
Denis Terentyev ◽  
Valery Ivanov
Keyword(s):  
Acoustic Emission ◽  
External Noise ◽  
Maximum Sensitivity ◽  
Continuous Processes ◽  
Industrial Facilities ◽  
Ultimate Sensitivity ◽  
Limit Sensitivity ◽  
Ae Signals ◽  
Mechanisms Of Plastic Deformation ◽  
Other Ndt Methods

Knowledge of the ultimate sensitivity of the acoustic emission (AE) method is useful in studies of the mechanisms of plastic deformation of the structure, the formation and development of micro-, meso- and macro-cracks, as well as continuous processes, such as the outflow of liquids and gases, friction and a number of others. Analysis of literary data on assessment of limit sensitivity at identification of AE sources was carried out. It has been shown that when using standard resonant piezoelectric transducers with a frequency bandwidth of 30 ± 10 kHz, the ultimate sensitivity is the fraction of the nanometer in the displacement of the surface of the object and the unit micron of the size of the microcrack during its formation and hopping development. When testing industrial facilities, in many cases the level of external noise is significantly higher, the detection of defects decreases and amounts to a fraction of a millimeter. However, an increase in the energy and amplitude of AE signals as the defect develops in the vast majority of cases leads to the fact that when a crack reaches dimensions that begin to threaten the strength of the monitored object, AE signals are reliably detected by the equipment. Knowledge of the maximum sensitivity of the AE method makes it possible to compare it with other NDT methods by this parameter.

scholarly journals Analysis of Acoustic Emission (AE) Signals for Quality Monitoring of Laser Lap Microwelding

2021 ◽  
Vol 11 (15) ◽  
pp. 7045
Author(s):  
Ming-Chyuan Lu ◽  
Shean-Juinn Chiou ◽  
Bo-Si Kuo ◽  
Ming-Zong Chen
Keyword(s):  
Stainless Steel ◽  
Acoustic Emission ◽  
Frequency Domain ◽  
Monitoring System ◽  
Welding Quality ◽  
Steel Sheets ◽  
Signal Features ◽  
Ae Signal ◽  
Laser Microwelding ◽  
Ae Signals

In this study, the correlation between welding quality and features of acoustic emission (AE) signals collected during laser microwelding of stainless-steel sheets was analyzed. The performance of selected AE features for detecting low joint bonding strength was tested using a developed monitoring system. To obtain the AE signal for analysis and develop the monitoring system, lap welding experiments were conducted on a laser microwelding platform with an attached AE sensor. A gap between the two layers of stainless-steel sheets was simulated using clamp force, a pressing bar, and a thin piece of paper. After the collection of raw signals from the AE sensor, the correlations of welding quality with the time and frequency domain features of the AE signals were analyzed by segmenting the signals into ten 1 ms intervals. After selection of appropriate AE signal features based on a scatter index, a hidden Markov model (HMM) classifier was employed to evaluate the performance of the selected features. Three AE signal features, namely the root mean square (RMS) of the AE signal, gradient of the first 1 ms of AE signals, and 300 kHz frequency feature, were closely related to the quality variation caused by the gap between the two layers of stainless-steel sheets. Classification accuracy of 100% was obtained using the HMM classifier with the gradient of the signal from the first 1 ms interval and with the combination of the 300 kHz frequency domain signal and the RMS of the signal from the first 1 ms interval.

scholarly journals Acoustic Emission Testing and Ib-Value Analysis of Ultraviolet Light-Irradiated Fiber Composites

2021 ◽  
Vol 11 (14) ◽  
pp. 6550
Author(s):  
Doyun Jung ◽  
Wonjin Na
Keyword(s):  
Acoustic Emission ◽  
Irradiation Time ◽  
Tensile Load ◽  
Failure Behavior ◽  
Value Analysis ◽  
Emission Testing ◽  
Final Failure ◽  
Acoustic Emission Testing ◽  
Woven Glass Fiber ◽  
Ae Signals

The failure behavior of composites under ultraviolet (UV) irradiation was investigated by acoustic emission (AE) testing and Ib-value analysis. AE signals were acquired from woven glass fiber/epoxy specimens tested under tensile load. Cracks initiated earlier in UV-irradiated specimens, with a higher crack growth rate in comparison to the pristine specimen. In the UV-degraded specimen, a serrated fracture surface appeared due to surface hardening and damaged interfaces. All specimens displayed a linearly decreasing trend in Ib-values with an increasing irradiation time, reaching the same value at final failure even when the starting values were different.

Acoustic Emission Monitoring of Leaks in Pipes for Transport of Liquid and Gaseous Media: A Model Experiment

2006 ◽  
Vol 13-14 ◽  
pp. 351-356 ◽  
Author(s):  
Andreas J. Brunner ◽  
Michel Barbezat
Keyword(s):  
Acoustic Emission ◽  
Model Experiment ◽  
Structural Integrity ◽  
Fiber Composite ◽  
Leak Testing ◽  
Pipe Segment ◽  
Potential Applications ◽  
Gaseous Media ◽  
The Media ◽  
Ae Signals

In order to explore potential applications for Active Fiber Composite (AFC) elements made from piezoelectric fibers for structural integrity monitoring, a model experiment for leak testing on pipe segments has been designed. A pipe segment made of aluminum with a diameter of 60 mm has been operated with gaseous (compressed air) and liquid media (water) for a range of operating pressures (between about 5 and 8 bar). Artificial leaks of various sizes (diameter) have been introduced. In the preliminary experiments presented here, commercial Acoustic Emission (AE) sensors have been used instead of the AFC elements. AE sensors mounted on waveguides in three different locations have monitored the flow of the media with and without leaks. AE signals and AE waveforms have been recorded and analysed for media flow with pressures ranging from about 5 to about 8 bar. The experiments to date show distinct differences in the FFT spectra depending on whether a leak is present or not.

scholarly journals A Principal Component Analysis of Acoustic Emission Signals from a Landing Gear Component

2008 ◽  
Vol 13-14 ◽  
pp. 41-47 ◽  
Author(s):  
Rhys Pullin ◽  
Mark J. Eaton ◽  
James J. Hensman ◽  
Karen M. Holford ◽  
Keith Worden ◽  
...  
Keyword(s):  
Principal Component Analysis ◽  
Acoustic Emission ◽  
Background Noise ◽  
Principal Component ◽  
Component Analysis ◽  
Landing Gear ◽  
Fracture Detection ◽  
Artificial Fracture ◽  
High Level ◽  
Ae Signals

This work forms part of a larger investigation into fracture detection using acoustic emission (AE) during landing gear airworthiness testing. It focuses on the use of principal component analysis (PCA) to differentiate between fracture signals and high levels of background noise. An artificial acoustic emission (AE) fracture source was developed and additionally five sources were used to generate differing AE signals. Signals were recorded from all six artificial sources in a real landing gear component subject to no load. Further to this, artificial fracture signals were recorded in the same component under airworthiness test load conditions. Principal component analysis (PCA) was used to automatically differentiate between AE signals from different source types. Furthermore, successful separation of artificial fracture signals from a very high level of background noise was achieved. The presence of a load was observed to affect the ultrasonic propagation of AE signals.

Grinding Acoustic Emission Classification in Terms of Mechanical Behaviours

2007 ◽  
Vol 329 ◽  
pp. 15-20 ◽  
Author(s):  
Xun Chen ◽  
James Griffin
Keyword(s):  
Neural Network ◽  
Acoustic Emission ◽  
Material Removal ◽  
Grinding Process ◽  
Short Time Fourier Transform ◽  
Fundamental Investigation ◽  
Mechanical Behaviours ◽  
Wavelets Transform ◽  
Short Time ◽  
Ae Signals

The material removal in grinding involves rubbing, ploughing and cutting. For grinding process monitoring, it is important to identify the effects of these different phenomena experienced during grinding. A fundamental investigation has been made with single grit cutting tests. Acoustic Emission (AE) signals would give the information relating to the groove profile in terms of material removal and deformation. A combination of filters, Short-Time Fourier Transform (STFT), Wavelets Transform (WT), statistical windowing of the WT with the kurtosis, variance, skew, mean and time constant measurements provided the principle components for classifying the different grinding phenomena. Identification of different grinding phenomena was achieved from the principle components being trained and tested against a Neural Network (NN) representation.

Experiment on Surface Roughness and Acoustic Emission Signal in Infeed Period of Cylindrical Plunge Grinding

2013 ◽  
Vol 690-693 ◽  
pp. 2442-2445 ◽  
Author(s):  
Hao Lin Li ◽  
Hao Yang Cao ◽  
Chen Jiang
Keyword(s):  
Surface Roughness ◽  
Acoustic Emission ◽  
Acoustic Emission Signal ◽  
Feed Rate ◽  
Grinding Process ◽  
Experiment Research ◽  
Plunge Grinding ◽  
Emission Signal ◽  
Ae Signal ◽  
Ae Signals

This work presents an experiment research on Acoustic emission (AE) signal and the surface roughness of cylindrical plunge grinding with the different infeed time. The changed infeed time of grinding process is researched as an important parameter to compare AE signals and surface roughnesses with the different infeed time in the grinding process. The experiment results show the AE signal is increased by the increased feed rate. In the infeed period of the grinding process, the surface roughness is increased at first, and then is decreased.

Classification of journal bearing friction states based on acoustic emission signals

2018 ◽  
Vol 85 (6) ◽  
pp. 434-442 ◽  
Author(s):  
Noushin Mokhtari ◽  
Clemens Gühmann
Keyword(s):  
Acoustic Emission ◽  
Time Domain ◽  
Journal Bearing ◽  
Prediction Method ◽  
Support Vector ◽  
Mechatronic Systems ◽  
Prediction Time ◽  
Ae Signals ◽  
Bearing Friction

Abstract For diagnosis and predictive maintenance of mechatronic systems, monitoring of bearings is essential. An important building block for this is the determination of the bearing friction condition. This paper deals with the possibility of monitoring different journal bearing friction states, such as mixed and fluid friction, and examines a new approach to distinguish between different friction intensities under several speed and load combinations based on feature extraction and feature selection methods applied on acoustic emission (AE) signals. The aim of this work is to identify separation effective features of AE signals to subsequently classify the journal bearing friction states. Furthermore, the acquired features give information about the mixed friction intensity, which is significant for remaining useful lifetime (RUL) prediction. Time domain features as well as features in the frequency domain have been investigated in this work. To increase the sensitivity of the extracted features the AE signals were transformed to the frequency-time-domain using continuous wavelet transform (CWT). Significant frequency bands are determined to separate different friction states more effective. A support vector machine (SVM) is used to classify the signals into three different friction classes. In the end the idea for an RUL prediction method by using the already determined information is given and explained.

Research on Feature Extraction Method Based on Rub-Impact Acoustic Emission Signals of Mechanical Seal End Faces

2010 ◽  
Vol 36 ◽  
pp. 68-74
Author(s):  
Chuan Jun Liao ◽  
Shuang Fu Suo ◽  
Wei Feng Huang
Keyword(s):  
Acoustic Emission ◽  
Feature Extraction ◽  
Extraction Methods ◽  
Mechanical Seal ◽  
Mechanical Seals ◽  
Feature Extraction Method ◽  
Different Types ◽  
Ae Signal ◽  
Feature Information ◽  
Ae Signals

Acoustic emission (AE) techniques are put forward to monitor rub-impacts between rotating rings and stationary rings of mechanical seals by this paper. By analyzing feature extraction methods of the typical rub-impact AE signal, the method combining of wavelet scalogram and power spectrum is found useful, and can used to attribute the feature information implicated in rub-impact AE signals of mechanical seal end faces. Both simulations and experimental research prove that the method is effective, and are used successfully to identify the typical features of different types of rub-impacts of mechanical seal end faces.

scholarly journals Damage Evolution and Fracture Events Sequence Analysis of Core-Shell Nanoparticle Modified Bone Cements by Acoustic Emission Technique

Polymers ◽  
2020 ◽  
Vol 12 (1) ◽  
pp. 208
Author(s):  
O.F. Pacheco-Salazar ◽  
Shuichi Wakayama ◽  
L.A. Can-Herrera ◽  
M.A.A. Dzul-Cervantes ◽  
C.R. Ríos-Soberanis ◽  
...  
Keyword(s):  
Acoustic Emission ◽  
Bone Cement ◽  
Solid Phase ◽  
Bending Test ◽  
Fracture Mechanisms ◽  
Core Shell ◽  
Bone Cements ◽  
Four Point Bending ◽  
Ae Signals ◽  
Cement Formulation

In this research, damage in bone cements that were prepared with core-shell nanoparticles was monitored during four-point bending tests through an analysis of acoustic emission (AE) signals. The core-shell structure consisted of poly(butyl acrylate) (PBA) as rubbery core and methyl methacrylate/styrene copolymer (P(MMA-co-St)) as a glassy shell. Furthermore, different core-shell ratios 20/80, 30/70, 40/60, and 50/50 were prepared and incorporated into the solid phase of the bone cement formulation at 5, 10, and 15 wt %, respectively. The incorporation of a rubbery phase into the bone cement formulation decreased the bending strength and bending modulus. The AE technique revealed that the nanoparticles play an important role on the fracture mechanism of the bone cement, since a higher amount of AE signals (higher amplitude and energy) were obtained from bone cements that were prepared with the nanoparticles in comparison with those without nanoparticles (the reference bone cement). The SEM examination of the fracture surfaces revealed that all of the bone cement formulations exhibited stress whitening, which arises from the development of crazes before the crack propagation. Finally, the use of the AE technique and the fracture surface analysis by SEM enabled insight into the fracture mechanisms that are presented during four-point bending test of the bone cement containing nanoparticles.

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