Acoustic Emission Monitoring of Leaks in Pipes for Transport of Liquid and Gaseous Media: A Model Experiment

2006 ◽  
Vol 13-14 ◽  
pp. 351-356 ◽  
Author(s):  
Andreas J. Brunner ◽  
Michel Barbezat

In order to explore potential applications for Active Fiber Composite (AFC) elements made from piezoelectric fibers for structural integrity monitoring, a model experiment for leak testing on pipe segments has been designed. A pipe segment made of aluminum with a diameter of 60 mm has been operated with gaseous (compressed air) and liquid media (water) for a range of operating pressures (between about 5 and 8 bar). Artificial leaks of various sizes (diameter) have been introduced. In the preliminary experiments presented here, commercial Acoustic Emission (AE) sensors have been used instead of the AFC elements. AE sensors mounted on waveguides in three different locations have monitored the flow of the media with and without leaks. AE signals and AE waveforms have been recorded and analysed for media flow with pressures ranging from about 5 to about 8 bar. The experiments to date show distinct differences in the FFT spectra depending on whether a leak is present or not.

2006 ◽  
Vol 20 (25n27) ◽  
pp. 4285-4290 ◽  
Author(s):  
JIN WOOK KIM ◽  
YOUNG UN KIM ◽  
CHANG KWON MOON ◽  
SEOK HWAN AHN ◽  
KI WOO NAM

In this study, the heat-damage process of a carbon fiber reinforced plastic (CFRP) under monotonic tensile loading was characterized by acoustic emission. Additionally, epoxy specimens and prepreg specimens were used to determine the characteristics of acoustic emission (AE) signals of epoxy and fiber, respectively. The AE characteristics of CFRP showed three types of distinct frequency regions. Time-frequency analysis methods were employed for the analysis of fracture mechanisms in CFRP such as matrix cracking, debonding and fiber fracture. To evaluate the cumulative counts of AE signals, it seems that the results can be applied usefully to guarantee structural integrity and/or to the survey of destruction of the structure with heat-damage, that was made to the composite materials.


2021 ◽  
Vol 11 (18) ◽  
pp. 8406
Author(s):  
Zeina Hamam ◽  
Nathalie Godin ◽  
Claudio Fusco ◽  
Aurélien Doitrand ◽  
Thomas Monnier

Acoustic emission monitoring is a useful technique to deal with detection and identification of damage in composite materials. Over the last few years, identification of damage through intelligent signal processing was particularly emphasized. Data-driven models are developed to predict the remaining useful lifetime. Finite elements modeling (FEM) was used to simulate AE signals due to fiber break and fiber/matrix debonding in a model carbon fiber composite and thereby better understand the AE signals and physical phenomena. This paper presents a computational analysis of AE waveforms resulting from fiber break and fiber/matrix debonding. The objective of this research was to compare the AE signals from a validated fiber break simulation to the AE signals obtained from fiber/matrix debonding and fiber break obtained in several media and to discuss the capability to detect and identify each source.


2015 ◽  
Vol 6 (1) ◽  
pp. 73-89 ◽  
Author(s):  
C. K. Mukhopadhyay ◽  
T.K. Haneef ◽  
T. Jayakumar ◽  
G.K. Sharma ◽  
B.P.C. Rao

Purpose – The purpose of this paper is to present the results of acoustic emission (AE) and ultrasonic inspection of two H2S storage tanks carried out in a heavy water plant, in order to characterize point type defects observed during earlier ultrasonic inspection and to ensure that these defects are not growing during hydrotesting of the tanks. Design/methodology/approach – Using multiple AE sensors and AE source location methodology, the entire tank could be covered to detect and locate any dynamic sources of AE associated with local plastic deformation and/or growing discontinuities from any part of the tank during the hydrotest. For confirmation of the results obtained by AE, ultrasonic inspection on the tanks and on virgin plates from which the tanks were manufactured, were carried out. Findings – The AE signals generated during first pressurisation are attributed to the micro yielding of the material of the tanks. A few scattered AE events were observed at a few locations during the hydrotesting of the tanks and these are due to structural and rubbing noise. During hold periods and repressurising cycle of the hydrotesting, no detectable AE events were observed and this confirmed the absence of any growing discontinuity in the tanks during the hydrotesting. Ultrasonic inspection on the tanks and on virgin plates confirmed that the point type defects detected are manufacturing defects and not formed during service life. Practical implications – The combined results from AE and ultrasonic techniques confirmed the structural integrity of the tanks and ensured their healthiness for continued operation. Originality/value – The paper brings out the use of AE and ultrasonic techniques for monitoring hydrotesting of storage tanks of a heavy water plant. The storage tanks where point type defect indications were reported during previous ultrasonic inspection and whether these defects are growing during hydrotesting of the tanks or not, were required to be known before the tanks are put in to further service. AE signals collected during pressurising and repressurising cycles of the hydrotest and subsequent inspection by ultrasonic confirmed the vessels to be free from growing defects during the hydrotest and provided baseline data for future inspection.


Author(s):  
Pradeep Kumar Prakasam ◽  
Sathyan Subbiah

Acoustic emission (AE) is a widely used non-destructive method for monitoring and control of machining processes. Vibratory finishing is a surface modification process used for polishing, deburring and finishing of components (aerospace, automotive and other industries). The polishing action takes place due to the action of abrasive particles called media on the components subjected to finishing. The media motion is complex and involves a combination of normal and oblique impacts, scratching and rolling. This work deals with the characterization of basic types of media contact occurring in the vibratory finishing process using acoustic emission signals. A novel one dimensional vibratory simulator was developed for this purpose using a tribometer setup. The one dimensional simulator was used to differentiate between the normal and scratching types of media contact and corresponding AE signals were measured. The preliminary results shows that the AE signals obtained for normal and scratching type of contacts are different. In addition to this, AE signals were used to characterize the amount of media.


2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Xinye Liu ◽  
Xinyue Yao ◽  
Jinhui Cai ◽  
Jiusun Zeng ◽  
Wingkong Chiu

Composite laminates have complex failure modes. In order to investigate the evolution of failure in the composite laminates, this paper performed an experimental study on four laminates with different layups using acoustic emission (AE) technique. Two different kinds of defects are imposed on the laminates, including a hole and a crack in the center. Tensile and bending tests are performed on the defective laminates and real-time AE signals are collected. By analyzing the spectrograms of the obtained AE signals and integrating with the dispersion curves, the evolution of failure modes for different laminates can be observed. The tests show that the defects cause multiple failure modes, which change gradually during the experiments. It is also revealed that laminates with different layups have different failure modes. More specifically, the stacking order of different plies has a greater impact on the occurrence of delamination and fiber fracture than matrix crack. The tentative research shows that there is great potential for improving the performance of the composite laminates by careful selection of ply layups.


2021 ◽  
Vol 11 (15) ◽  
pp. 7045
Author(s):  
Ming-Chyuan Lu ◽  
Shean-Juinn Chiou ◽  
Bo-Si Kuo ◽  
Ming-Zong Chen

In this study, the correlation between welding quality and features of acoustic emission (AE) signals collected during laser microwelding of stainless-steel sheets was analyzed. The performance of selected AE features for detecting low joint bonding strength was tested using a developed monitoring system. To obtain the AE signal for analysis and develop the monitoring system, lap welding experiments were conducted on a laser microwelding platform with an attached AE sensor. A gap between the two layers of stainless-steel sheets was simulated using clamp force, a pressing bar, and a thin piece of paper. After the collection of raw signals from the AE sensor, the correlations of welding quality with the time and frequency domain features of the AE signals were analyzed by segmenting the signals into ten 1 ms intervals. After selection of appropriate AE signal features based on a scatter index, a hidden Markov model (HMM) classifier was employed to evaluate the performance of the selected features. Three AE signal features, namely the root mean square (RMS) of the AE signal, gradient of the first 1 ms of AE signals, and 300 kHz frequency feature, were closely related to the quality variation caused by the gap between the two layers of stainless-steel sheets. Classification accuracy of 100% was obtained using the HMM classifier with the gradient of the signal from the first 1 ms interval and with the combination of the 300 kHz frequency domain signal and the RMS of the signal from the first 1 ms interval.


2021 ◽  
Vol 11 (14) ◽  
pp. 6550
Author(s):  
Doyun Jung ◽  
Wonjin Na

The failure behavior of composites under ultraviolet (UV) irradiation was investigated by acoustic emission (AE) testing and Ib-value analysis. AE signals were acquired from woven glass fiber/epoxy specimens tested under tensile load. Cracks initiated earlier in UV-irradiated specimens, with a higher crack growth rate in comparison to the pristine specimen. In the UV-degraded specimen, a serrated fracture surface appeared due to surface hardening and damaged interfaces. All specimens displayed a linearly decreasing trend in Ib-values with an increasing irradiation time, reaching the same value at final failure even when the starting values were different.


2008 ◽  
Vol 13-14 ◽  
pp. 41-47 ◽  
Author(s):  
Rhys Pullin ◽  
Mark J. Eaton ◽  
James J. Hensman ◽  
Karen M. Holford ◽  
Keith Worden ◽  
...  

This work forms part of a larger investigation into fracture detection using acoustic emission (AE) during landing gear airworthiness testing. It focuses on the use of principal component analysis (PCA) to differentiate between fracture signals and high levels of background noise. An artificial acoustic emission (AE) fracture source was developed and additionally five sources were used to generate differing AE signals. Signals were recorded from all six artificial sources in a real landing gear component subject to no load. Further to this, artificial fracture signals were recorded in the same component under airworthiness test load conditions. Principal component analysis (PCA) was used to automatically differentiate between AE signals from different source types. Furthermore, successful separation of artificial fracture signals from a very high level of background noise was achieved. The presence of a load was observed to affect the ultrasonic propagation of AE signals.


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