scholarly journals Effect of Arc Power on the Wear and High-temperature Oxidation Resistances of Plasma-Sprayed Fe-based Amorphous Coatings

2019 ◽  
Vol 38 (2019) ◽  
pp. 639-646
Author(s):  
Jinheng Luo ◽  
Na Shi ◽  
Ya-Zhe Xing ◽  
Chaoping Jiang ◽  
Yongnan Chen
Keyword(s):  
High Temperature ◽  
Amorphous Phase ◽  
High Temperature Oxidation ◽  
Steel Substrate ◽  
Atmospheric Plasma ◽  
X Ray Diffraction ◽  
Temperature Oxidation ◽  
Arc Power ◽  
Plasma Sprayed ◽  
Amorphous Coatings

AbstractAtmospheric plasma spraying (APS) technique is employed to prepare Fe-based amorphous coatings on T91 steel substrate under various arc powers of 30 kW, 35 kW and 40kW. The morphology and microstructure of both Fe-based powders and amorphous coatings are characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). In addition, the wear resistance and high-temperature oxidation resistance of the plasma-sprayed coatings at various arc powers are studied. It is found that with increasing the arc power, the content of the porosity and the amorphous phase in the coatings declines. Specifically, under 30 kW, 35 kW and 40 kW arc power, the porosity of the coatings is 7.96%, 6.13% and 5.75%. Correspondingly, the relative content of amorphous phase from the coatings is measured to be 96.07% (mass fraction), 73.89% and 65.54%. Moreover, under 40 kW arc power, it gives the coating the highest micro-hardness having more compact microstructure and more dispersive α-Fe grains. Besides, the coatings fabricated at high arc power exhibit less wear induced weight loss and less weight gain from high-temperature oxidation comparing with those fabricated at lower arc power.

High Temperature Oxidation Behavior of Arc-sprayed FeCrBAlMo Coating

2016 ◽  
Vol 19 (1) ◽  
Author(s):  
Xin Zhang ◽  
Zehua Wang ◽  
Jinran Lin
Keyword(s):  
High Temperature ◽  
High Temperature Oxidation ◽  
Oxidation Behavior ◽  
Steel Substrate ◽  
Arc Spraying ◽  
X Ray Diffraction ◽  
Temperature Oxidation ◽  
X Ray ◽  
High Velocity Arc Spraying ◽  
High Temperature Oxidation Behavior

AbstractFeCrBAlMo coating was deposited on an AISI 20 steel substrate by high velocity arc spraying (HVAS). Compared with FeCrBSiMo coating and pristine AISI 20 steel, the microstructure and high temperature oxidation behavior of FeCrBAlMo coating were investigated by optical microscopy, scanning electron microscopy, energy-dispersive spectroscopy and X-ray diffraction. Meanwhile, the bonding strength of the coatings was also measured. The results indicated that both coatings were composed of α(Fe,Cr) and Fe

High-Temperature Oxidation Resistance of Electroless Ni-P-ZrO2 Composite Coatings

2011 ◽  
Vol 686 ◽  
pp. 569-573 ◽  
Author(s):  
Ming Feng Tan ◽  
Wan Chang Sun ◽  
Lei Zhang ◽  
Quan Zhou ◽  
Jin Ding
Keyword(s):  
High Temperature ◽  
Carbon Steel ◽  
Oxidation Resistance ◽  
High Temperature Oxidation ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Low Carbon ◽  
Temperature Oxidation ◽  
P Matrix ◽  
Electroless Ni

Electroless Ni-P coating containing ZrO2particles was successfully co-deposited on low carbon steel substrate. The surface and cross-sectional micrographs of the composite coatings were observed with scanning electron microscopy (SEM). And the chemical composition of the coating was analyzed with energy dispersive spectroscopy (EDS). The oxidation resistance was evaluated by weight gains during high temperature oxidation test. The results showed that the embedded ZrO2particles with irregular shape uniformly distributed in the entire Ni-P matrix, and the coating showed a good adhesion to the substrate. The weight gain curves of Ni-P-ZrO2composite coatings and Ni-P coating at 923K oxidation experiments were in accordance with . The ZrO2particles in Ni-P matrix could significantly enhance the high temperature oxidation resistance of the carbon steel substrate as compared to pure Ni-P coating.

Performance of Fe-33Ni-18Cr Alloy at High Temperature Oxidation

2020 ◽  
Vol 1010 ◽  
pp. 65-70
Author(s):  
Zahraa Zulnuraini ◽  
Noraziana Parimin
Keyword(s):  
Weight Gain ◽  
High Temperature ◽  
Oxide Scale ◽  
High Temperature Oxidation ◽  
Thick Layer ◽  
X Ray Diffraction ◽  
Temperature Oxidation ◽  
X Ray ◽  
Oxide Particles ◽  
Lower Temperature

This paper investigates the performance of Fe-33Ni-18Cr alloy at high temperature oxidation. The samples were isothermally oxidized at three different oxidation temperatures, namely, 600 °C, 800 °C and 1000 °C for 150 hours. This alloy was ground by using several grits of SiC paper as well as weighed by using analytical balance and measured by using Vernier caliper before oxidation test. The characterization was carried out using scanning electron microscope (SEM) equipped with energy dispersive x-ray (EDX) and x-ray diffraction (XRD). The results show that, the higher oxidation temperatures, the weight gain of the samples were increase. Sample of 1000 °C indicate more weight gain compared to samples oxidized at 600 °C and 800 °C. The kinetic of oxidation of all samples followed the parabolic rate law. The surface morphology of oxide scale at lower temperature is thin and form a continuous layer, while at high temperature, the oxide scale develops thick layer with angular oxide particles.

Microstructural Evolution during High-Temperature Oxidation of Ti2AlN Ceramics

2010 ◽  
Vol 65 ◽  
pp. 106-111
Author(s):  
Bai Cui ◽  
Rafael Sa ◽  
Daniel Doni Jayaseelan ◽  
Fawad Inam ◽  
Michael J. Reece ◽  
...  
Keyword(s):  
High Temperature ◽  
Microstructural Evolution ◽  
High Temperature Oxidation ◽  
Oxidation Mechanism ◽  
X Ray Diffraction ◽  
Temperature Oxidation ◽  
X Ray ◽  
Oxidation In Air ◽  
Α Al2o3 ◽  
Increasing Temperature

Microstructural evolution of Ti2AlN ceramics during high-temperature oxidation in air has been revealed by X-ray diffraction (XRD), field emission gun scanning electron microscopy (FEGSEM), and energy-dispersive spectroscopy (EDS). After oxidation below 1200 °C, layered microstructures formed on Ti2AlN surfaces containing anatase, rutile, and α-Al2O3. Above 1200 °C, more complex layered microstructures formed containing Al2TiO5, rutile, α-Al2O3, and continuous void layers. With increasing temperature, anatase gradually transformed to rutile, and TiO2 reacted with α-Al2O3 to form Al2TiO5. Based on these microstructural observations, an oxidation mechanism for Ti2AlN ceramics is proposed.

Microstructure and High-Temperature Oxidation of Ni-Si3N4 Composite Coatings by Pulse Electrodeposition

2015 ◽  
Vol 817 ◽  
pp. 421-425
Author(s):  
Kun Zhao ◽  
Wan Chang Sun ◽  
Chun Yu Miao ◽  
Hui Cai ◽  
Ju Mei Zhang ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
High Temperature ◽  
Oxidation Resistance ◽  
High Temperature Oxidation ◽  
Composite Coatings ◽  
X Ray Diffraction ◽  
Temperature Oxidation ◽  
Electro Deposition ◽  
X Ray ◽  
Crystallite Structure

Nickel matrix and Si3N4 micron particles were co-deposited on the aluminum alloy by pulse electro-deposition for high temperature performance. Meanwhile, the oxidation resistance was evaluated through the high temperature oxidation test. The phase structure, micrographs and components of the composite coatings were investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM) together with energy dispersive spectroscopy (EDS) respectively. The results indicated that Si3N4 particles were uniformly distributed across the coating and there were no pores and cracks or other defects at the coating/substrate interface. Ni-Si3N4 composite coatings are characterized by pyramidal micro-crystallite structure. The thickness of Ni-Si3N4 composite coatings were up to 80 μm for 2h. The results also revealed that the Ni-Si3N4 composite coatings presented better oxidation resistance than the pure Ni coating and aluminum alloy at high temperature. After oxidation at 673 K for 8h, the oxidation resistance of Ni-Si3N4 composite coatings presented the improved oxidation resistance behavior compared to pure Ni and the aluminum alloy, respectively.

Microstructure and Oxidation of 55%Al-Zn-Si Hot-Dip Coatings Deposited on Low Carbon Steel at High Temperature

2011 ◽  
Vol 399-401 ◽  
pp. 1998-2003 ◽  
Author(s):  
Biao Zhou ◽  
Feng Jin ◽  
Qun Luo ◽  
Qian Li ◽  
Kuo Chih Chou
Keyword(s):  
High Temperature ◽  
High Temperature Oxidation ◽  
Diffusion Rate ◽  
Intermetallic Layer ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Temperature Oxidation ◽  
X Ray ◽  
Good Agreement

The high temperature oxidation and microstructure evolution of 55%Al-Zn-Si coated sheets were studied by scanning electron microscopy (SEM) and X-ray diffraction (XRD). After oxidation, the coatings consisted of three phases including ZnO, Fe2Al5, and FeAl from topcoat to the substrate. The different diffusion rate of Fe and Al result in forming voids at the interface of intermetallic layer and the substrate. A good agreement has been reached between the experimental data and the calculation from Chou diffusion model, which has a good predicted function. Moreover, the characteristic oxidation time and the apparent activation energy were obtained.

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