Fabrication of Photonic Crystal based Back Reflectors for Light Management and Enhanced Absorption in Amorphous Silicon Solar Cells

2009 ◽  
Vol 1153 ◽  
Author(s):  
Benjamin Curtin ◽  
Rana Biswas ◽  
Vikram Dalal

AbstractPhotonic crystal based back-reflectors are an attractive solution for light management and enhancing optical absorption in thin film solar cells, without undesirable losses. We have fabricated prototype photonic crystal back-reflectors using photolithographic methods and reactive-ion etching. The photonic crystal back-reflector has a triangular lattice symmetry, a thickness of 250 nm, and a pitch of 765 nm. Scanning electron microscopy images demonstrate high quality long range periodicity. An a-Si:H solar cell device was grown on this back-reflector using standard PECVD techniques. Measurements demonstrate strong diffraction of light and high diffuse reflectance by the photonic crystal back-reflector. The photonic crystal back-reflector increases the average photon collection by ˜9% in terms of normalized external quantum efficiency, relative to a reference device on a stainless steel substrate with an Ag coated back surface.

2010 ◽  
Vol 1245 ◽  
Author(s):  
Benjamin Curtin ◽  
Rana Biswas ◽  
Vikram Dalal

AbstractPhotonic crystal back reflectors offer enhanced optical absorption in thin-film solar cells, without undesirable losses. Rigorous simulations of photonic crystal back reflectors predicted maximized light absorption in amorphous silicon solar cells for a pitch of 700-800 nm. Simulations also predict that for typical 250 nm i-layer cells, the periodic photonic crystal back reflector can improve absorption over the ideal randomly roughened back reflector (or the ‘4n2classical limit') at wavelengths near the band edge. The PC back reflector provides even higher enhancement than roughened back reflectors for cells with even thinner i-layers. Using these simulated designs, we fabricated metallic photonic crystal back reflectors with different etch depths and i-layer thicknesses. The photonic crystals had a pitch of 760 nm and triangular lattice symmetry. The average light absorption increased with the PC back reflectors, but the greatest improvement (7-8%) in short circuit current was found for thinner i-layers. We have studied the dependence of cell performance on the etch depth of the photonic crystal. The photonic crystal back reflector strongly diffracts light and increases optical path lengths of solar photons.


2008 ◽  
Vol 1101 ◽  
Author(s):  
Baojie Yan ◽  
Guozhen Yue ◽  
Chun-Sheng Jiang ◽  
Yanfa Yan ◽  
Jessica M. Owens ◽  
...  

AbstractWe present the results of systematic studies of optical enhancements by textured Ag/ZnO back reflectors in a-SiGe:H and nc-Si:H solar cells. First, the back reflector materials were characterized by AFM, XRD, and TEM. The results showed that the ZnO layers deposited by sputtering exhibit an increased surface texture with the deposition temperature and film thickness. The material structure showed a strong (002) preferential orientation. The large columnar crystal structure determines the surface texture. Second, the solar cell performance was correlated to the back reflector structure. We found that with a thin ZnO layer, a textured Ag layer results in more light scattering than a flat Ag layer. However, when a thick ZnO layer is used, a flat Ag layer can produce similar or more light scattering than a textured Ag layer. Third, we developed a method to estimate the optical enhancement for a-SiGe:H and nc-Si:H solar cells on various structures of Ag/ZnO back reflectors. Comparing the quantum efficiency data from solar cells made using the same recipe but one on a flat stainless steel substrate and another on a textured Ag/ZnO BR substrate revealed that the optical enhancement for the long wavelength light can be as high as 20 to 30. Compared to the theoretical value of 4n2, there is still scope for further improvement


2008 ◽  
Vol 93 (22) ◽  
pp. 221105 ◽  
Author(s):  
L. Zeng ◽  
P. Bermel ◽  
Y. Yi ◽  
B. A. Alamariu ◽  
K. A. Broderick ◽  
...  

2010 ◽  
Vol 1248 ◽  
Author(s):  
Benjamin Curtin ◽  
Rana Biswas ◽  
Vikram Dalal

AbstractWe develop experimentally and theoretically plasmonic and photonic crystals for enhancing thin film silicon solar cells. Thin film amorphous silicon (a-Si:H) solar cells suffer from decreased absorption of red and near-infrared photons, where the photon absorption length is large. Simulations predict maximal light absorption for a pitch of 700-800 nm for photonic crystal hole arrays in silver or ZnO/Ag back reflectors, with absorption increases of ~12%. The photonic crystal improves over the ideal randomly roughened back reflector (or the ‘4n2limit’) at wavelengths near the band edge. We fabricated metallic photonic crystal back-reflectors using photolithography and reactive-ion etching. We conformally deposited a-Si:H solar cells on triangular lattice hole arrays of pitch 760 nm on silver back-reflectors. Electron microscopy demonstrates excellent long range periodicity and conformal a-Si:H growth. The measured quantum efficiency increases by 7-8 %, relative to a flat reflector reference device, with enhancement factors exceeding 6 at near-infrared wavelengths. The photonic crystal back reflector strongly diffracts light and increases optical path lengths of solar photons.


2009 ◽  
Vol 1153 ◽  
Author(s):  
Jeffrey Yang ◽  
Baojie Yan ◽  
Guozhen Yue ◽  
Subhendu Guha

AbstractLight trapping effect in hydrogenated amorphous silicon-germanium alloy (a-SiGe:H) and nano-crystalline silicon (nc-Si:H) thin film solar cells deposited on stainless steel substrates with various back reflectors is reviewed. Structural and optical properties of the Ag/ZnO back reflectors are systematically characterized and correlated to solar cell performance, especially the enhancement in photocurrent. The light trapping method used in our current production lines employing an a-Si:H/a-SiGe:H/a-SiGe:H triple-junction structure consists of a bi-layer of Al/ZnO back reflector with relatively thin Al and ZnO layers. Such Al/ZnO back reflectors enhance the short-circuit current density, Jsc, by ˜20% compared to bare stainless steel. In the laboratory, we use Ag/ZnO back reflector for higher Jsc and efficiency. The gain in Jsc is about ˜30% for an a-SiGe:H single-junction cell used in the bottom cell of a multi-junction structure. In recent years, we have also worked on the optimization of Ag/ZnO back reflectors for nano-crystalline silicon (nc-Si:H) solar cells. We have carried out a systematic study on the effect of texture for Ag and ZnO. We found that for a thin ZnO layer, a textured Ag layer is necessary to increase Jsc, even though the parasitic loss is higher at the Ag and ZnO interface due to the textured Ag. However, a flat Ag can be used for a thick ZnO to reduce the parasitic loss, while the light scattering is provided by the textured ZnO. The gain in Jsc for nc-Si:H solar cells on Ag/ZnO back reflectors is in the range of ˜60-75% compared to cells deposited on bare stainless steel, which is much larger than the enhancement observed for a-SiGe:H cells. The highest total current density achieved in an a-Si:H/a-SiGe:H/nc-Si:H triple-junction structure on Ag/ZnO back reflector is 28.6 mA/cm2, while it is 26.9 mA/cm2 for a high efficiency a-Si:H/a-SiGe:H/a-SiGe:H triple-junction cell.


2006 ◽  
Vol 89 (11) ◽  
pp. 111111 ◽  
Author(s):  
L. Zeng ◽  
Y. Yi ◽  
C. Hong ◽  
J. Liu ◽  
N. Feng ◽  
...  

2012 ◽  
Vol 1426 ◽  
pp. 117-123 ◽  
Author(s):  
Sambit Pattnaik ◽  
Nayan Chakravarty ◽  
Rana Biswas ◽  
D. Slafer ◽  
Vikram Dalal

ABSTRACTLight trapping is essential to harvest long wavelength red and near-infrared photons in thin film silicon solar cells. Traditionally light trapping has been achieved with a randomly roughened Ag/ZnO back reflector, which scatters incoming light uniformly through all angles, and enhances currents and cell efficiencies over a flat back reflector. A new approach using periodically textured photonic-plasmonic arrays has been recently shown to be very promising for harvesting long wavelength photons, through diffraction of light and plasmonic light concentration. Here we investigate the combination of these two approaches of random scattering and plasmonic effects to increase cell performance even further. An array of periodic conical back reflectors was fabricated by nanoimprint lithography and coated with Ag. These back reflectors were systematically annealed to generate different amounts of random texture, at smaller spatial scales, superimposed on a larger scale periodic texture. nc-Si solar cells were grown on flat, periodic photonic-plasmonic substrates, and randomly roughened photonic-plasmonic substrates. There were large improvements (>20%) in the current and light absorption of the photonic-plasmonic substrates relative to flat. The additional random features introduced on the photonic-plasmonic substrates did not improve the current and light absorption further, over a large range of randomization features.


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