The efficiency of the functioning of boiler units depends on the availability of reliable information on the progress of technological processes. The lack of control and measuring systems for the composition of the exhaust gases leads to low efficiency of the boiler unit, in particular, due to poor-quality fuel combustion. Therefore, in modern operating conditions of boiler units, it is relevant to develop technological solutions focused on finding and minimizing the causes and mechanisms of the formation of harmful substances in exhaust gases.
Due to the fact that replacement of outdated boiler units with new ones requires significant capital investments, a promising direction is the modernization of existing boiler units. It is a low-cost and efficient way of rational use of fuel while simultaneously reducing the level of harmful substances in exhaust gases. It remains relevant to ensure the functioning of the control systems for the composition of the air-fuel mixture (AFM) with a given speed and high reliability of maintaining the excess air ratio (EAR) at the stoichiometric level.
In the article the high-quality algorithm is proposed for the operation of an automatic control system for the combustion of fuel in boilers of medium and low power by regulating the ratio of the components of the AFM for the burner with feedback according to the signals of the oxygen sensor. The algorithms for the operation of the frequency regulator of the ratio of the components of the AFM in various operating modes are considered. The developed algorithms allowed maintaining the stoichiometric air-fuel ratio in the boiler furnace, reducing the level of toxic emissions into the atmosphere and increasing the boiler efficiency by optimizing the fuel combustion process. The AFM ratio programmer is made in the LM Programmer technical programming environment and works with Windows operating systems (XP, Vista, 7, 8, 10) and oxygen sensors manufactured by Bosch. The visualization of the control process of the fuel combustion process is made in the technical programming environment LogWorks 3 and operates in the environment of Windows operating systems.
Method for improving the control system of fuel combustion processes in boiler units