Study of Enhanced-Oil-Recovery Mechanism of Alkali/Surfactant/Polymer Flooding in Porous Media From Experiments

Summary The fluid-flow mechanism of enhanced oil recovery (EOR) in porous media by alkali/surfactant/polymer (ASP) flooding is investigated by measuring the production performance, pressure, and saturation distributions through the installed differential-pressure transducers and saturation-measurement probes in a physical model of a vertical heterogeneous reservoir. The fluid-flow variation in the reservoir is one of the main mechanisms of EOR of ASP flooding, and the nonlinear coupling and interaction between pressure and saturation fields results in the fluid-flow variation in the reservoir. In the vertical heterogeneous reservoir, the ASP agents flow initially in the high-permeability layer. Later, the flow direction changes toward the low- and middle-permeability layers because the resistance in the high-permeability layer increases on physical and chemical reactions such as adsorption, retention, and emulsion. ASP flooding displaces not only the residual oil in the high-permeability layer but also the remaining oil in the low- and middle-permeability layers by increasing both swept volume and displacement efficiency. Introduction Currently, most oil fields in China are in the later production period and the water cut increases rapidly, even to more than 80%. Waterflooding no longer meets the demands of oilfield production. Thus, it is inevitable that a new technology will replace waterflooding. The new technique of ASP flooding has been developed on the basis of alkali-, surfactant-, and polymer-flooding research in the late 1980s. ASP flooding uses the benefits of the three flooding methods simultaneously, and oil recovery is greatly enhanced by decreasing interfacial tension (IFT), increasing the capillary number, enhancing microscopic displacing efficiency, improving the mobility ratio, and increasing macroscopic sweeping efficiency (Shen and Yu 2002; Wang et al. 2000; Wang et al. 2002; Sui et al. 2000). Recently, much intensive research has been done on ASP flooding both in China and worldwide, achieving some important accomplishments that lay a solid foundation for the extension of this technique to practical application in oil fields (Baviere et al. 1995; Thomas 2005; Yang et al. 2003; Li et al. 2003). In previous work, the ASP-flooding mechanism was studied visually by using a microscopic-scale model and double-pane glass models with sand (Liu et al. 2003; Zhang 1991). In these experiments, the water-viscosity finger, the residual-oil distribution after waterflooding, and the oil bank formed by microscopic emulsion flooding were observed. In Tong et al. (1998) and Guo (1990), deformation, threading, emulsion (oil/water), and strapping were observed as the main mechanisms of ASP flooding in a water-wetting reservoir, while the interface-producing emulsion (oil/water), bridging between inner pore and outer pore, is the main mechanism of ASP flooding in an oil-wetting reservoir. For a vertical heterogeneous reservoir, ASP flooding increases displacement efficiency by displacing residual oil through decreased IFT, simultaneously improving sweep efficiency by extending the swept area in both vertical and horizontal directions. Some physical and chemical phenomena, such as emulsion, scale deposition, and chromatographic separation, occur during ASP flooding (Arihara et al. 1999; Guo 1999). Because ASP flooding in porous media involves many complicated physicochemical properties, many oil-recovery mechanisms still need to be investigated. Most research has been performed on the microscopic displacement mechanism of ASP flooding, while the fluid-flow mechanism in porous media at the macroscopic scale lacks sufficient study. In this paper, a vertical-heterogeneous-reservoir model is established, and differential-pressure transducers and saturation-measuring probes are installed. The fluid-flow mechanism of increasing both macroscopic sweep efficiency and microscopic displacement efficiency is studied by measuring the production performance and the variation of pressure and saturation distributions in the ASP-flooding experiment. An experimental database of ASP flooding also is set up and provides an experimental base for numerical simulation.