Low-IFT Foaming System for Enhanced Oil Recovery in Highly Heterogeneous/Fractured Oil-Wet Carbonate Reservoirs

SPE Journal ◽  
2018 ◽  
Vol 23 (06) ◽  
pp. 2243-2259 ◽  
Author(s):  
Pengfei Dong ◽  
Maura Puerto ◽  
Guoqing Jian ◽  
Kun Ma ◽  
Khalid Mateen ◽  
...  

Summary Oil recovery in heterogeneous carbonate reservoirs is typically inefficient because of the presence of high-permeability fracture networks and unfavorable capillary forces within the oil-wet matrix. Foam, as a mobility-control agent, has been proposed to mitigate the effect of reservoir heterogeneity by diverting injected fluids from the high-permeability fractured zones into the low-permeability unswept rock matrix, hence improving the sweep efficiency. This paper describes the use of a low-interfacial-tension (low-IFT) foaming formulation to improve oil recovery in highly heterogeneous/fractured oil-wet carbonate reservoirs. This formulation provides both mobility control and oil/water IFT reduction to overcome the unfavorable capillary forces preventing invading fluids from entering an oil-filled matrix. Thus, as expected, the combination of mobility control and low-IFT significantly improves oil recovery compared with either foam or surfactant flooding. A three-component surfactant formulation was tailored using phase-behavior tests with seawater and crude oil from a targeted reservoir. The optimized formulation simultaneously can generate IFT of 10−2 mN/m and strong foam in porous media when oil is present. Foam flooding was investigated in a representative fractured core system, in which a well-defined fracture was created by splitting the core lengthwise and precisely controlling the fracture aperture by applying a specific confining pressure. The foam-flooding experiments reveal that, in an oil-wet fractured Edward Brown dolomite, our low-IFT foaming formulation recovers approximately 72% original oil in place (OOIP), whereas waterflooding recovers only less than 2% OOIP; moreover, the residual oil saturation in the matrix was lowered by more than 20% compared with a foaming formulation lacking a low-IFT property. Coreflood results also indicate that the low-IFT foam diverts primarily the aqueous surfactant solution into the matrix because of (1) mobility reduction caused by foam in the fracture, (2) significantly lower capillary entry pressure for surfactant solution compared with gas, and (3) increasing the water relative permeability in the matrix by decreasing the residual oil. The selective diversion effect of this low-IFT foaming system effectively recovers the trapped oil, which cannot be recovered with single surfactant or high-IFT foaming formulations applied to highly heterogeneous or fractured reservoirs.

SPE Journal ◽  
1900 ◽  
Vol 25 (02) ◽  
pp. 867-882
Author(s):  
Pengfei Dong ◽  
Maura Puerto ◽  
Guoqing Jian ◽  
Kun Ma ◽  
Khalid Mateen ◽  
...  

Summary The high formation heterogeneity in naturally fractured limestone reservoirs requires mobility control agents to improve sweep efficiency and boost oil recovery. However, typical mobility control agents, such as polymers and gels, are impractical in tight sub-10-md formations due to potential plugging issues. The objective of this study is to demonstrate the feasibility of a low-interfacial-tension (low-IFT) foam process in fractured low-permeability limestone reservoirs and to investigate relevant geochemical interactions. The low-IFT foam process was investigated through coreflood experiments in homogeneous and fractured oil-wet cores with sub-10-md matrix permeability. The performance of a low-IFT foaming formulation and a well-known standard foamer [alpha olefin sulfonate (AOS) C14-16] were compared in terms of the efficiency of oil recovery. The effluent ionic concentrations were measured to understand how the geochemical properties of limestone influenced the low-IFT foam process. Aqueous stability and phase behavior tests with crushed core materials and brines containing various divalent ion concentrations were conducted to interpret the observations in the coreflood experiments. Low-IFT foam process can achieve significant incremental oil recovery in fractured oil-wet limestone reservoirs with sub-10-md matrix permeability. Low-IFT foam flooding in a fractured oil-wet limestone core with 5-md matrix permeability achieved 64% incremental oil recovery compared to waterflooding. In this process, because of the significantly lower capillary entry pressure for surfactant solution compared to gas, the foam primarily diverted surfactant solution from the fracture into the matrix. This selective diversion effect resulted in surfactant or weak foam flooding in the tight matrix and hence improved the invading fluid flow in the matrix. Meanwhile, the low-IFT property of the foaming formulation mobilized the remaining oil in the matrix. This oil mobilization effect of the low-IFT formulation achieved lower remaining oil saturation in the swept zones compared with the formulation lacking low-IFT property with oil. The limestone geochemical instability caused additional challenges for the low-IFT foam process in limestone reservoirs compared to dolomite reservoirs. The reactions of calcite with injected fluids—such as mineral dissolution and the exchange of calcium and magnesium—were found to increase the Ca2+ concentration in the produced fluids. Because the low-IFT foam process is sensitive to brine salinity, the additional Ca2+ may cause potential surfactant precipitation and unfavorable over-optimum conditions. It, therefore, may cause injectivity and phase-trapping issues especially in the homogeneous limestone. Results in this work demonstrated that despite the challenges associated with limestone dissolution, the low-IFT foam process can remarkably extend chemical enhanced oil recovery (EOR) in fractured oil-wet tight reservoirs with matrix permeability as low as 5 md.


2021 ◽  
Author(s):  
Yue Shi ◽  
Kishore Mohanty ◽  
Manmath Panda

Abstract Oil-wetness and heterogeneity (i.e., existence of low and high permeability regions) are two main factors that result in low oil recovery by waterflood in carbonate reservoirs. The injected water is likely to flow through high permeability regions and bypass the oil in low permeability matrix. In this study, systematic coreflood tests were carried out in both "homogeneous" cores and "heterogeneous" cores. The heterogeneous coreflood test was proposed to model the heterogeneity of carbonate reservoirs, bypassing in low-permeability matrix during waterfloods, and dynamic imbibition of surfactant into the low-permeability matrix. The results of homogeneous coreflood tests showed that both secondary-waterflood and secondary-surfactant flood can achieve high oil recovery (>50%) from relatively homogenous cores. A shut-in phase after the surfactant injection resulted in an additional oil recovery, which suggests enough time should be allowed while using surfactants for wettability alteration. The core with a higher extent of heterogeneity produced lower oil recovery to waterflood in the coreflood tests. Final oil recovery from the matrix depends on matrix permeability as well as the rock heterogeneity. The results of heterogeneous coreflood tests showed that a slow surfactant injection (dynamic imbibition) can significantly improve the oil recovery if the oil-wet reservoir is not well-swept.


SPE Journal ◽  
2016 ◽  
Vol 21 (01) ◽  
pp. 101-111 ◽  
Author(s):  
Mohammad Mirzaei ◽  
David A. DiCarlo ◽  
Gary A. Pope

Summary Imbibition of surfactant solution into the oil-wet matrix in fractured reservoirs is a complicated process that involves gravity, capillary, viscous, and diffusive forces. The standard experiment for testing imbibition of surfactant solution involves an imbibition cell, in which the core is placed in the surfactant solution and the recovery is measured vs. time. Although these experiments prove the effectiveness of surfactants, little insight into the physics of the problem is achieved. In this study, we performed water and surfactant flooding into oil-wet fractured cores and monitored the imbibition of the surfactant solution by use of computed-tomography (CT) scanning. From the CT images, the surfactant-imbibition dynamics as a function of height along the core was obtained. Although the waterflood only displaced oil from the fracture, the surfactant solution imbibed into the matrix; the imbibition is frontal, with the greatest imbibition rate at the bottom of the core, and the imbibition decreases roughly linearly with height. Experiments with cores of different sizes showed that increase in either the height or the diameter of the core causes decrease in imbibition and fractional oil-recovery rate. We also perform numerical simulations to model the observed imbibition. On the basis of the experimental measurements and numerical-simulation results, we propose a new scaling group that includes both the diameter and the height of the core. We show that the new scaling groups scale the recovery curves better than the traditional scaling group.


2021 ◽  
Author(s):  
Sivabalan Sakthivel ◽  
Mazen Kanj

Abstract Foams are the divergent fluids that are employed in the upstream oil and gas industry to reduce fluid channeling and fingering in the high permeability region. Foams are usually generated in the high permeability reservoirs (e.g. glass beads) by the alternative injection of surfactant and gas. Conventional foaming systems exhibit stability issues at the high temperature and high salinity reservoir conditions. In this investigation, we study the stability and efficiency (in terms of both enhanced inflow performance and added oil recovery) of foams formed using surfactant solution with and without carbon Nanodots (CND). The study involved using different brine salinities, CND concentrations, temperature and pressure conditions, and types of surfactants. A multifaceted interrelationship of the various influencing mechanisms is demonstrated. Foams are examined using foam analyzer, HP/HT coreflood and microfluidic setup. In trace amounts (5-10 ppm), CND contributed to 60-70% improvement in foam stability in high salinity brine. The improvement is attributed by the reduction of the drainage rate of the lamellae and a delay of the bubble rupturing point. Both microfluidic and core-flood experiments showed noticeable improvement in mobility control with the addition of the CND. This is contributed to an improved foamability, morphology, strength, and stability of the foam.


2021 ◽  
Author(s):  
Chengdong Yuan ◽  
Wanfen Pu ◽  
Mikhail Alekseevich Varfolomeev ◽  
Aidar Zamilevich Mustafin ◽  
Tao Tan ◽  
...  

Abstract How to control excessive water production in high-temperature and high-salinity reservoirs has always been a challenge, which has been facing many oil reservoirs in Tarim Basin (China), such as Y2 reservoir with an average temperature of 107 ℃, salinity of 213900 mg/L (Ca2++Mg2+>11300mg/L), and permeability from 2 to 2048 mD. In this work, we present experimental studies to determine the potential EOR process for Y2 reservoir from foam flooding, polymer gel/foam flooding, and microgel/surfactant flooding. To simulate the permeability heterogeneity of Y2 reservoir, a 2-D sand-pack model was used for flooding experiments. Vertically, three layers (first 0.6cm, second 0.8cm and third 1.6cm from top to bottom, respectively) were packed with different size sand to simulate permeability heterogeneity (permeability increases from first to third layer). A 0.3 cm higher permeability zone was also filled inside third layer. Horizontally, permeability gradually decreases from middle to two sides. In this model, injection well was vertical, and production well was horizontal. The effect of impermeable interlayer was also studied by isolating the second and third layer. The results show that conformance treatments using in-situ crosslinked gel or micro-gel are necessary before foam or surfactant injection under a high permeability heterogeneity. When an impermeable interlayer existed between the second and third layer, the additional oil recovery of N2 foam flooding, in-situ crosslinked gel/N2 foam flooding, and microgel/surfactant flooding was 16.34%, 20.37%, 17.50%, respectively, which was much higher than that without impermeable interlayer (9.84%, 13.62%, 12.07%). This implies that when multiple layers exist, crossflow between layers is unfavorable for improving oil recovery, which should be paid extra attention in EOR process. Foam flooding has not only a good mobility control capacity but also a good oil displacement ability (verified by visual observations of washed sand after experiments), which, together with the strong conformance control ability of crosslinked gel, makes in-situ crosslinked gel/N2 foam flooding yield the highest displacement efficiency. Generally, for high-temperature and ultra-high-salinity reservoirs with strong heterogeneity like Y2 reservoir, in-situ crosslinked gel/foam flooding can be a good candidate for EOR. This work provides a potential EOR method with high efficiency, i.e. in-situ crosslinked gel assisted N2 foam flooding, for the development of similar reservoirs like Y2 with high temperature, ultra-high salinity, high heterogeneity and multiple layers. Moreover, this work also highlights that, despite that foam has the ability of mobility and profile control, a conformance treatment is necessary to block high permeability zone before foam injection when the reservoirs has a strong heterogeneity.


SPE Journal ◽  
2008 ◽  
Vol 13 (01) ◽  
pp. 26-34 ◽  
Author(s):  
Yongfu Wu ◽  
Patrick J. Shuler ◽  
Mario Blanco ◽  
Yongchun Tang ◽  
William A. Goddard

Summary This study focuses on the mechanisms responsible for enhanced oil recovery (EOR) from fractured carbonate reservoirs by surfactant solutions, and methods to screen for effective chemical formulations quickly. One key to this EOR process is the surfactant solution reversing the wettability of the carbonate surfaces from less water-wet to more water-wet conditions. This effect allows the aqueous phase to imbibe into the matrix spontaneously and expel oil bypassed by a waterflood. This study used different naphthenic acids (NA) dissolved in decane as a model oil to render calcite surfaces less water-wet. Because pure compounds are used, trends in wetting behavior can be related to NA molecular structure as measured by solid adsorption; contact angle; and a novel, simple flotation test with calcite powder. Experiments with different surfactants and NA-treated calcite powder provide information about mechanisms responsible for sought-after reversal to a more water-wet state. Results indicate this flotation test is a useful rapid screening tool to identify better EOR surfactants for carbonates. The study considers the application of surfactants for EOR from carbonate reservoirs. This technology provides a new opportunity for EOR, especially for fractured carbonate, where waterflood response typically is poor and the matrix is a high oil-saturation target. Introduction Typically only approximately a third of the original oil in place (OOIP) is recovered by primary and secondary recovery processes, leaving two-thirds trapped in reservoirs as residual oil. Approximately half of world's discovered oil reserves are in carbonate reservoirs and many of these reservoirs are naturally fractured (Roehl and Choquette 1985). According to a recent review of 100 fractured reservoirs (Allan and Sun 2003), carbonate fractured reservoirs with high matrix porosity and low matrix permeability especially could use EOR processes. The oil recovery from these reservoirs is typically very low by conventional waterflooding, due in part to fractured carbonate reservoirs (about 80%) being originally less water-wet. Injected water will not penetrate easily into a less water-wetting porous matrix and so cannot displace that oil in place. Wettability of carbonate reservoirs has been widely recognized an important parameter in oil recovery by flooding technology (Tong et al. 2002; Morrow and Mason 2001; Zhou et al. 2000; Hirasaki and Zhang 2004). Because altering the wettability of a rock surface to preferentially more water-wet conditions is critical to oil recovery, alteration of reservoir wettability by surfactants has been intensively studied, and many research papers have been published (Spinler and Baldwin 2000). Vijapurapu and Rao (2004) studied the capability of certain ethoxy alcohol surfactants to alter wettability of the Yates reservoir rock to water-wet conditions. Seethepali et al. (2004) reported that several anionic surfactants in the presence of Na2CO3 can change a calcite surface wetted by a West Texas crude oil to intermediate/water-wet conditions as well as, or even better than, an efficient cationic surfactant. Zhang et al. (2004) investigated also the effect of electrolyte concentration, surfactant concentration, and water/oil ratio on wettability alteration. They reported that wettability of calcite surface can be altered to approximately intermediate water-wet to preferentially water-wet conditions with alkaline/anionic surfactant systems. Adsorption of anionic surfactants on a dolomite surface can be significantly reduced in the presence of sodium carbonate.


Author(s):  
Anuj Gupta

This paper presents results of an experimental investigation, supported by numerical analysis, to characterize oil recovery from fractured carbonate reservoirs. Imbibition recovery of oil is measured as a function of time for samples with varying wettability and shape factors. One of the objectives of this study is to verify the validity of exponential transfer function for matrix-fracture systems with varying wettability and flow-boundary conditions. Another objective is to establish the possibility of quantitatively determining the wettability of a sample based on history-matching of cumulative imbibition recovery and recovery rate data. The productivity of most carbonate oil and gas reservoirs is closely tied to the natural or stimulated fracture system present in the reservoir. Further, the recovery from naturally fractured reservoirs, in presence of aquifer drive or waterflooding is closely tied to the wettability of the matrix. The approach presented in this paper offers means to evaluate how recovery factor in a fractured system can be affected by wettability. A detailed understanding of rock-fluid interactions and wettability alterations at the fracturing face should help design improved strategies for exploiting naturally fractured carbonate reservoirs.


2021 ◽  
Author(s):  
Yongsheng Tan ◽  
Qi Li ◽  
Liang Xu ◽  
Xiaoyan Zhang ◽  
Tao Yu

<p>The wettability, fingering effect and strong heterogeneity of carbonate reservoirs lead to low oil recovery. However, carbon dioxide (CO<sub>2</sub>) displacement is an effective method to improve oil recovery for carbonate reservoirs. Saturated CO<sub>2</sub> nanofluids combines the advantages of CO<sub>2</sub> and nanofluids, which can change the reservoir wettability and improve the sweep area to achieve the purpose of enhanced oil recovery (EOR), so it is a promising technique in petroleum industry. In this study, comparative experiments of CO<sub>2</sub> flooding and saturated CO<sub>2</sub> nanofluids flooding were carried out in carbonate reservoir cores. The nuclear magnetic resonance (NMR) instrument was used to clarify oil distribution during core flooding processes. For the CO<sub>2</sub> displacement experiment, the results show that viscous fingering and channeling are obvious during CO<sub>2</sub> flooding, the oil is mainly produced from the big pores, and the residual oil is trapped in the small pores. For the saturated CO<sub>2</sub> nanofluids displacement experiment, the results show that saturated CO<sub>2</sub> nanofluids inhibit CO<sub>2</sub> channeling and fingering, the oil is produced from the big pores and small pores, the residual oil is still trapped in the small pores, but the NMR signal intensity of the residual oil is significantly reduced. The final oil recovery of saturated CO<sub>2</sub> nanofluids displacement is higher than that of CO<sub>2</sub> displacement. This study provides a significant reference for EOR in carbonate reservoirs. Meanwhile, it promotes the application of nanofluids in energy exploitation and CO<sub>2</sub> utilization.</p>


2021 ◽  
pp. 1-13
Author(s):  
Melek Deniz Paker ◽  
Murat Cinar

Abstract A significant portion of world oil reserves reside in naturally fractured reservoirs and a considerable amount of these resources includes heavy oil and bitumen. Thermal enhanced oil recovery methods (EOR) are mostly applied in heavy oil reservoirs to improve oil recovery. In situ combustion (/SC) is one of the thermal EOR methods that could be applicable in a variety of reservoirs. Unlike steam, heat is generated in situ due to the injection of air or oxygen enriched air into a reservoir. Energy is provided by multi-step reactions between oxygen and the fuel at particular temperatures underground. This method upgrades the oil in situ while the heaviest fraction of the oil is burned during the process. The application of /SC in fractured reservoirs is challenging since the injected air would flow through the fracture and a small portion of oil in the/near fracture would react with the injected air. Only a few researchers have studied /SC in fractured or high permeability contrast systems experimentally. For in situ combustion to be applied in fractured systems in an efficient way, the underlying mechanism needs to be understood. In this study, the major focus is permeability variation that is the most prominent feature of fractured systems. The effect of orientation and width of the region with higher permeability on the sustainability of front propagation are studied. The contrast in permeability was experimentally simulated with sand of different particle size. These higher permeability regions are analogous to fractures within a naturally fractured rock. Several /SC tests with sand-pack were carried out to obtain a better understanding of the effect of horizontal vertical, and combined (both vertical and horizontal) orientation of the high permeability region with respect to airflow to investigate the conditions that are required for a self-sustained front propagation and to understand the fundamental behavior. Within the experimental conditions of the study, the test results showed that combustion front propagated faster in the higher permeability region. In addition, horizontal orientation almost had no effect on the sustainability of the front; however, it affected oxygen consumption, temperature, and velocity of the front. On the contrary, the vertical orientation of the higher permeability region had a profound effect on the sustainability of the combustion front. The combustion behavior was poorer for the tests with vertical orientation, yet the produced oil AP/ gravity was higher. Based on the experimental results a mechanism has been proposed to explain the behavior of combustion front in systems with high permeability contrast.


SPE Journal ◽  
2016 ◽  
Vol 21 (04) ◽  
pp. 1140-1150 ◽  
Author(s):  
M. A. Fernø ◽  
J.. Gauteplass ◽  
M.. Pancharoen ◽  
A.. Haugen ◽  
A.. Graue ◽  
...  

Summary Foam generation for gas mobility reduction in porous media is a well-known method and frequently used in field applications. Application of foam in fractured reservoirs has hitherto not been widely implemented, mainly because foam generation and transport in fractured systems are not clearly understood. In this laboratory work, we experimentally evaluate foam generation in a network of fractures within fractured carbonate slabs. Foam is consistently generated by snap-off in the rough-walled, calcite fracture network during surfactant-alternating-gas (SAG) injection and coinjection of gas and surfactant solution over a range of gas fractional flows. Boundary conditions are systematically changed including gas fractional flow, total flow rate, and liquid rates. Local sweep efficiency is evaluated through visualization of the propagation front and compared for pure gas injection, SAG injection, and coinjection. Foam as a mobility-control agent resulted in significantly improved areal sweep and delayed gas breakthrough. Gas-mobility reduction factors varied from approximately 200 to more than 1,000, consistent with observations of improved areal sweep. A shear-thinning foam flow behavior was observed in the fracture networks over a range of gas fractional flows.


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