A Novel Hybrid Solvent-Based Complex Fluid for Enhanced Heavy Oil Recovery

2021 ◽  
Author(s):  
Ali Telmadarreie ◽  
Christopher Johnsen ◽  
Steven L. Bryant
Keyword(s):  
Porous Media ◽  
Oil Recovery ◽  
Heavy Oil ◽  
Apparent Viscosity ◽  
Viscosity Reduction ◽  
Heavy Oil Recovery ◽  
Green Solvent ◽  
Oil Viscosity ◽  
Sweep Efficiency ◽  
Complex Fluid

Abstract This study designs a novel complex fluid (foam/emulsion) using as main components gas, low-toxicity solvents (green solvents) which may promote oil mobilization, and synergistic foam stabilizers (i.e. nanoparticles and surfactants) to improve sweep efficiency. This nanoparticle-enabled green solvent foam (NGS-foam) avoids major greenhouse gas emissions from the thermal recovery process and improves the performance of conventional green solvent-based methods (non-thermal) by increasing the sweep efficiency, utilizing less solvent while producing more oil. Surfactants and nanoparticles were screened in static tests to generate foam in the presence of a water-soluble/oil-soluble solvent and heavy crude oil from a Canadian oil field (1600 cp). The liquid phase of NGS-foam contains surfactant, nanoparticle, and green solvent (GS) all dispersed in the water phase. Nitrogen was used as the gas phase. Fluid flow experiments in porous media with heterogeneous permeability structure mimicking natural environments were performed to demonstrate the dynamic stability of the NGS-foam for heavy oil recovery. The propagation of the pre-generated foam was monitored at 10 cm intervals over the length of porous media (40 cm). Apparent viscosity, pressure gradient, inline measurement of effluent density, and oil recovery were recorded/calculated to evaluate the NGS-foam performance. The outcomes of static experiments revealed that surfactant alone cannot stabilize the green solvent foam and the presence of carefully chosen nanoparticles is crucial to have stable foam in the presence of heavy oil. The results of NGS-foam flow in heterogeneous porous media demonstrated a step-change improvement in oil production such that more than 60% of residual heavy oil was recovered after initial waterflood. This value of residual oil recovery was significantly higher than other scenarios tested in this study (i.e. GS- water and gas co-injection, conventional foam without GS, GS-foam stabilized with surfactant only and GS-waterflood). The increased production occurred because NGS-foam remained stable in the flowing condition, improves the sweep efficiency and increases the contact area of the solvent with oil. The latter factor is significant: comparing to GS-waterflood, NGS-foam produces a unit volume of oil faster with less solvent and up to 80% less water. Consequently, the cost of solvent per barrel of incremental oil will be lower than for previously described solvent applications. In addition, due to its water solubility, the solvent can be readily recovered from the reservoir by post flush of water and thus re-used. The NGS-foam has several potential applications: recovery from post-CHOPS reservoirs (controlling mobility in wormholes and improving the sweep efficiency while reducing oil viscosity), fracturing fluid (high apparent viscosity to carry proppant and solvent to promote hydrocarbon recovery from matrix while minimizing water invasion), and thermal oil recovery (hot NGS-foam for efficient oil viscosity reduction and sweep efficiency improvement).

scholarly journals Enhancement of Heavy Oil Recovery by Nanoparticle/Microwave Application

2019 ◽  
pp. 51 ◽  
Author(s):  
P. Pourafshary ◽  
H. Al Farsi
Keyword(s):  
Porous Media ◽  
Microwave Radiation ◽  
Oil Recovery ◽  
Heavy Oil ◽  
Thermal Recovery ◽  
Viscosity Reduction ◽  
Heavy Oil Recovery ◽  
Oil Viscosity ◽  
Steam Flooding ◽  
Recovery Methods

The primary heavy oil recovery is low due to the high viscosity and low mobility; hence, conventional thermal enhanced oil recovery methods such as steam flooding are widely applied to increase the oil production. New unconventional method such as microwave assisted gravity drainage (MWAGD) is under study the change the viscosity of the oil by microwave radiation. Different challenges such as heat loss and low efficiency are faced in unconventional thermal recovery methods especially in deep reservoirs. To improve the performance of unconventional methods, nanotechnology can play an important role. Nanomaterials due to their high surface to volume ratio, more heat absorbance, and more conductivity can be used in a novel approach called nanomaterial/microwave thermal oil recovery. In this work, several nanofluids prepared from nanoparticles such as γ-Alumina (γ-Al2O3), Titanium (IV) oxide (TiO2), MgO, and Fe3O4 were used to enhance the oil viscosity reduction in the porous media under MWAGD mechanism. Our tests showed that adding nanoparticles can increase the absorption of microwave radiation in the oil/ water system in the porous media. The magnitude of this increase is related to the type, particle size distribution in base fluid and, concentration of nanoparticles. Aluminum oxide nanoparticle was found to have the greatest effect on thermal properties of water. For example, only 0.05 wt.% of this nanoparticle, improves the alteration in temperature of water for around 100%. This change can affect the oil recovery and changed it from 37% to more than 40% under MWAGD. Hence, our experiments showed that besides other applications of nanotechnology in enhance oil recovery, heavy oil recovery can also be affected by nanomaterials.

scholarly journals CO2 Foam and CO2 Polymer Enhanced Foam for Heavy Oil Recovery and CO2 Storage

Energies ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5735
Author(s):  
Ali Telmadarreie ◽  
Japan J Trivedi
Keyword(s):  
Oil Recovery ◽  
Heavy Oil ◽  
Co2 Storage ◽  
High Mobility ◽  
Pressure Profile ◽  
Gas Production ◽  
Heavy Oil Recovery ◽  
Oil Viscosity ◽  
Sweep Efficiency ◽  
Co2 Foam

Enhanced oil recovery (EOR) from heavy oil reservoirs is challenging. High oil viscosity, high mobility ratio, inadequate sweep, and reservoir heterogeneity adds more challenges and severe difficulties during any EOR method. Foam injection showed potential as an EOR method for challenging and heterogeneous reservoirs containing light oil. However, the foams and especially polymer enhanced foams (PEF) for heavy oil recovery have been less studied. This study aims to evaluate the performance of CO2 foam and CO2 PEF for heavy oil recovery and CO2 storage by analyzing flow through porous media pressure profile, oil recovery, and CO2 gas production. Foam bulk stability tests showed higher stability of PEF compared to that of surfactant-based foam both in the absence and presence of heavy crude oil. The addition of polymer to surfactant-based foam significantly improved its dynamic stability during foam flow experiments. CO2 PEF propagated faster with higher apparent viscosity and resulted in more oil recovery compared to that of CO2 foam injection. The visual observation of glass column demonstrated stable frontal displacement and higher sweep efficiency of PEF compared to that of conventional foam. In the fractured rock sample, additional heavy oil recovery was obtained by liquid diversion into the matrix area rather than gas diversion. Aside from oil production, the higher stability of PEF resulted in more gas storage compared to conventional foam. This study shows that CO2 PEF could significantly improve heavy oil recovery and CO2 storage.

scholarly journals Static and Dynamic Performance of Wet Foam and Polymer-Enhanced Foam in the Presence of Heavy Oil

2018 ◽  
Vol 2 (3) ◽  
pp. 38 ◽  
Author(s):  
Ali Telmadarreie ◽  
Japan Trivedi
Keyword(s):  
Porous Media ◽  
Oil Recovery ◽  
Heavy Oil ◽  
Visual Analysis ◽  
Dynamic Performance ◽  
Static Stability ◽  
Heavy Oil Recovery ◽  
Sweep Efficiency ◽  
Foaming Agents ◽  
Dynamic Experiments

Inadequate sweep efficiency is one of the main concerns in conventional heavy oil recovery processes. Alternative processes are therefore needed to increase heavy oil sweep efficiency. Foam injection has gained interest in conventional oil recovery in recent times as it can control the mobility ratio and improve the sweep efficiency over chemical or gas flooding. However, most of the studies have focused on light crude oil. This study aims to investigate the static and dynamic performances of foam and polymer-enhanced foam (PEF) in the presence of heavy oil. Static and dynamic experiments were conducted to investigate the potential of foam and PEF for heavy oil recovery. Static analysis included foam/PEF stability, decay profile, and image analysis. A linear visual sand pack was used to visualize the performance of CO2 foam and CO2 PEF in porous media (dynamic experiments). Nonionic, anionic, and cationic surfactants were used as the foaming agents. Static stability results showed that the anionic surfactant generated relatively more stable foam, even in the presence of heavy oil. Slower liquid drainage and collapse rates for PEF compared to that of foam were the key observations through foam static analyses. Besides improving heavy oil recovery, the addition of polymer accelerated foam generation and propagation in porous media saturated with heavy oil. Visual analysis demonstrated more stable frontal displacement and higher sweep efficiency of PEF compared to conventional foam flooding. Unlike foam injection, lesser channeling (foam collapse) was observed during PEF injection. The results of this study will open a new insight on the potential of foam, especially polymer-enhanced foam, for oil recovery of those reservoirs with viscous oil.

Synergistic Effect between Surfactant and Nanoparticles on the Stability of Foam in EOR Processes

SPE Journal ◽  
2020 ◽  
Vol 25 (02) ◽  
pp. 883-894 ◽  
Author(s):  
Chen Qian ◽  
Ali Telmadarreie ◽  
Mingzhe Dong ◽  
Steven Bryant
Keyword(s):  
Porous Media ◽  
Oil Recovery ◽  
Heavy Oil ◽  
Apparent Viscosity ◽  
Foam Stability ◽  
Gas Injection ◽  
Liquid Interface ◽  
Dynamic Tests ◽  
Sweep Efficiency ◽  
Dynamic Conditions

Summary The major challenge in enhanced oil recovery (EOR) by gas injection is poor volumetric sweep efficiency, mainly due to the high gas mobility and reservoir heterogeneity. Injecting gas as a foam increases sweep efficiency, but maintaining foam stability within the reservoir remains a challenge. This research evaluates the synergistic interaction of one type of nanoparticle and a surfactant to increase foam stability, using the concentration ratio of the two components to tune the affinity of the nanoparticle for the gas/liquid interface. We test the capability of the synergistic two-component system to stabilize methane foam and compare it with foam stabilized by surfactants only. A key distinction is the foam stability upon contact with oil, and we explain the observations in static and dynamic conditions. Foam stability was measured in both static (bubble structure) and dynamic (flow through porous media) conditions. In the static test, foam is generated by the shaking method, and foam texture (bubble size and shape) and the decay of foam height with time are indicators of foam stability. To test static stability in the presence of oil, heavy oil is injected into the foam/liquid interface. In dynamic tests, foam is pregenerated before flowing at elevated pressures into sandpacks containing various oil saturations. Normalized pressure gradient and apparent viscosity are the indicators of foam stability and effectiveness for improving oil recovery. The extent to which nanoparticles are covered with surfactant governs the foam stability, in both static and dynamic conditions. Static foam is stable in the presence of oil only if the nanoparticles are partially covered by the surfactant. In the dynamic test, foam stabilized with only the surfactant collapses in the porous media when oil is present. Nanoparticles alone could not generate foam regardless of the presence of oil or salinity, but foam stabilized with nanoparticles partially covered by surfactant is stable in the presence of both residual and initial oil, and foam apparent viscosity could reach up to 400 cp at residual heavy oil condition. In both static and dynamic conditions, nanoparticles completely covered with a bilayer of surfactant do not stabilize foam in the presence of oil. Partially covered nanoparticle foam also demonstrated salt tolerance in both static and dynamic tests, and foam apparent viscosity can reach up to 200 cp with high salinity and residual heavy oil presented. Thus, at appropriate surface coverage, the combination of nanoparticles and surfactant is more effective than either stabilizer alone. The result shows that interaction of surfactant and nanoparticles is important in foam stability in the porous media with oil. In particular, this interaction is synergistic at certain coverage. This type of synergy can provide much more robust mobility control for EOR processes involving gas injection.

Tertiary Recovery Improvement of Steam Injection Using Chemical Additives: Pore Scale Understanding of Challenges and Solutions Through Visual Experiments

2021 ◽  
Author(s):  
Randy Agra Pratama ◽  
Tayfun Babadagli
Keyword(s):  
Porous Media ◽  
Phase Change ◽  
Oil Recovery ◽  
Heavy Oil ◽  
Phase Distribution ◽  
Steam Injection ◽  
Hot Water ◽  
Heavy Oil Recovery ◽  
Residual Oil ◽  
Tertiary Recovery

Abstract Our previous research, honoring interfacial properties, revealed that the wettability state is predominantly caused by phase change—transforming liquid phase to steam phase—with the potential to affect the recovery performance of heavy-oil. Mainly, the system was able to maintain its water-wetness in the liquid (hot-water) phase but attained a completely and irrevocably oil-wet state after the steam injection process. Although a more favorable water-wetness was presented at the hot-water condition, the heavy-oil recovery process was challenging due to the mobility contrast between heavy-oil and water. Correspondingly, we substantiated that the use of thermally stable chemicals, including alkalis, ionic liquids, solvents, and nanofluids, could propitiously restore the irreversible wettability. Phase distribution/residual oil behavior in porous media through micromodel study is essential to validate the effect of wettability on heavy-oil recovery. Two types of heavy-oils (450 cP and 111,600 cP at 25oC) were used in glass bead micromodels at steam temperatures up to 200oC. Initially, the glass bead micromodels were saturated with synthesized formation water and then displaced by heavy-oils. This process was done to exemplify the original fluid saturation in the reservoirs. In investigating the phase change effect on residual oil saturation in porous media, hot-water was injected continuously into the micromodel (3 pore volumes injected or PVI). The process was then followed by steam injection generated by escalating the temperature to steam temperature and maintaining a pressure lower than saturation pressure. Subsequently, the previously selected chemical additives were injected into the micromodel as a tertiary recovery application to further evaluate their performance in improving the wettability, residual oil, and heavy-oil recovery at both hot-water and steam conditions. We observed that phase change—in addition to the capillary forces—was substantial in affecting both the phase distribution/residual oil in the porous media and wettability state. A more oil-wet state was evidenced in the steam case rather than in the liquid (hot-water) case. Despite the conditions, auspicious wettability alteration was achievable with thermally stable surfactants, nanofluids, water-soluble solvent (DME), and switchable-hydrophilicity tertiary amines (SHTA)—improving the capillary number. The residual oil in the porous media yielded after injections could be favorably improved post-chemicals injection; for example, in the case of DME. This favorable improvement was also confirmed by the contact angle and surface tension measurements in the heavy-oil/quartz/steam system. Additionally, more than 80% of the remaining oil was recovered after adding this chemical to steam. Analyses of wettability alteration and phase distribution/residual oil in the porous media through micromodel visualization on thermal applications present valuable perspectives in the phase entrapment mechanism and the performance of heavy-oil recovery. This research also provides evidence and validations for tertiary recovery beneficial to mature fields under steam applications.

Pore-Scale Transport Mechanisms and Macroscopic Displacement Effects of In-Situ Oil-in-Water Emulsions in Porous Media

2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Chuan Lu ◽  
Wei Zhao ◽  
Yongge Liu ◽  
Xiaohu Dong
Keyword(s):  
Porous Media ◽  
Oil Recovery ◽  
Heavy Oil ◽  
Mobility Control ◽  
Pore Scale ◽  
Sweep Efficiency ◽  
Emulsion Droplets ◽  
Oil In Water ◽  
Retention Volumes

Oil-in-water (O/W) emulsions are expected to be formed in the process of surfactant flooding for heavy oil reservoirs in order to strengthen the fluidity of heavy oil and enhance oil recovery. However, there is still a lack of detailed understanding of mechanisms and effects involved in the flow of O/W emulsions in porous media. In this study, a pore-scale transparent model packed with glass beads was first used to investigate the transport and retention mechanisms of in situ generated O/W emulsions. Then, a double-sandpack model with different permeabilities was used to further study the effect of in situ formed O/W emulsions on the improvement of sweep efficiency and oil recovery. The pore-scale visualization experiment presented an in situ emulsification process. The in situ formed O/W emulsions could absorb to the surface of pore-throats, and plug pore-throats through mechanisms of capture-plugging (by a single emulsion droplet) and superposition-plugging or annulus-plugging (by multiple emulsion droplets). The double-sandpack experiments proved that the in situ formed O/W emulsion droplets were beneficial for the mobility control in the high permeability sandpack and the oil recovery enhancement in the low permeability sandpack. The size distribution of the produced emulsions proved that larger pressures were capable to displace larger O/W emulsion droplets out of the pore-throat and reduce their retention volumes.

The Experimental Analysis of the Role of Flue Gas Injection for Horizontal Well Steam Flooding

2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Zhanxi Pang ◽  
Peng Qi ◽  
Fengyi Zhang ◽  
Taotao Ge ◽  
Huiqing Liu
Keyword(s):  
Oil Recovery ◽  
Heavy Oil ◽  
Flue Gas ◽  
Three Dimensional ◽  
Steam Injection ◽  
Displacement Efficiency ◽  
Oil Viscosity ◽  
Sweep Efficiency ◽  
Steam Flooding ◽  
Heavy Oil Reservoirs

Heavy oil is an important hydrocarbon resource that plays a great role in petroleum supply for the world. Co-injection of steam and flue gas can be used to develop deep heavy oil reservoirs. In this paper, a series of gas dissolution experiments were implemented to analyze the properties variation of heavy oil. Then, sand-pack flooding experiments were carried out to optimize injection temperature and injection volume of this mixture. Finally, three-dimensional (3D) flooding experiments were completed to analyze the sweep efficiency and the oil recovery factor of flue gas + steam flooding. The role in enhanced oil recovery (EOR) mechanisms was summarized according to the experimental results. The results show that the dissolution of flue gas in heavy oil can largely reduce oil viscosity and its displacement efficiency is obviously higher than conventional steam injection. Flue gas gradually gathers at the top to displace remaining oil and to decrease heat loss of the reservoir top. The ultimate recovery is 49.49% that is 7.95% higher than steam flooding.

A New Approach Utilizing Liquid Catalyst for Improving Heavy Oil Recovery

2021 ◽  
Vol 143 (7) ◽  
Author(s):  
Ali Alarbah ◽  
Ezeddin Shirif ◽  
Na Jia ◽  
Hamdi Bumraiwha
Keyword(s):  
Oil Recovery ◽  
Heavy Oil ◽  
High Viscosity ◽  
Heavy Oil Recovery ◽  
Oil Viscosity ◽  
Recovery Processes ◽  
Reduced Viscosity ◽  
Effective Form ◽  
Recovery Techniques ◽  
Original Oil In Place

Abstract Chemical-assisted enhanced oil recovery (EOR) has recently received a great deal of attention as a means of improving the efficiency of oil recovery processes. Producing heavy oil is technically difficult due to its high viscosity and high asphaltene content; therefore, novel recovery techniques are frequently tested and developed. This study contributes to general progress in this area by synthesizing an acidic Ni-Mo-based liquid catalyst (LC) and employing it to improve heavy oil recovery from sand-pack columns for the first time. To understand the mechanisms responsible for improved recovery, the effect of the LC on oil viscosity, density, interfacial tension (IFT), and saturates, aromatics, resin, and asphaltenes (SARA) were assessed. The results show that heavy oil treated with an acidic Ni-Mo-based LC has reduced viscosity and density and that the IFT of oil–water decreased by 7.69 mN/m, from 24.80 mN/m to 17.11 mN/m. These results are specific to the LC employed. The results also indicate that the presence of the LC partially upgrades the structure and group composition of the heavy oil, and sand-pack flooding results show that the LC increased the heavy oil recovery factor by 60.50% of the original oil in place (OOIP). Together, these findings demonstrate that acidic Ni-Mo-based LCs are an effective form of chemical-enhanced EOR and should be considered for wider testing and/or commercial use.

An Investigation Into Propagation Behavior of the Steam Chamber During Expanding-Solvent SAGP (ES-SAGP)

SPE Journal ◽  
2019 ◽  
Vol 24 (02) ◽  
pp. 413-430
Author(s):  
Zhanxi Pang ◽  
Lei Wang ◽  
Zhengbin Wu ◽  
Xue Wang
Keyword(s):  
Oil Recovery ◽  
Heavy Oil ◽  
Physical Simulation ◽  
Heat Losses ◽  
Oil Reservoirs ◽  
Oil Viscosity ◽  
Sweep Efficiency ◽  
Experimental Conditions ◽  
Steam Chamber ◽  
Heavy Oil Reservoirs

Summary Steam-assisted gravity drainage (SAGD) and steam and gas push (SAGP) are used commercially to recover bitumen from oil sands, but for thin heavy-oil reservoirs, the recovery is lower because of larger heat losses through caprock and poorer oil mobility under reservoir conditions. A new enhanced-oil-recovery (EOR) method, expanding-solvent SAGP (ES-SAGP), is introduced to develop thin heavy-oil reservoirs. In ES-SAGP, noncondensate gas and vaporizable solvent are injected with steam into the steam chamber during SAGD. We used a 3D physical simulation scale to research the effectiveness of ES-SAGP and to analyze the propagation mechanisms of the steam chamber during ES-SAGP. Under the same experimental conditions, we conducted a contrast analysis between SAGP and ES-SAGP to study the expanding characteristics of the steam chamber, the sweep efficiency of the steam chamber, and the ultimate oil recovery. The experimental results show that the steam chamber gradually becomes an ellipse shape during SAGP. However, during ES-SAGP, noncondensate gas and a vaporizable solvent gather at the reservoir top to decrease heat losses, and oil viscosity near the condensate layer of the steam chamber is largely decreased by hot steam and by solvent, making the boundary of the steam chamber vertical and gradually a similar, rectangular shape. As in SAGD, during ES-SAGP, the expansion mechanism of the steam chamber can be divided into three stages: the ascent stage, the horizontal-expansion stage, and the descent stage. In the ascent stage, the time needed is shorter during ES-SAGP than during SAGP. However, the other two stages take more time during nitrogen, solvent, and steam injection to enlarge the cross-sectional area of the bottom of the steam chamber. For the conditions in our experiments, when the instantaneous oil/steam ratio is lower than 0.1, the corresponding oil recovery is 51.11%, which is 7.04% higher than in SAGP. Therefore, during ES-SAGP, not only is the volume of the steam chamber sharply enlarged, but the sweep efficiency and the ultimate oil recovery are also remarkably improved.

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