scholarly journals PLASTIC STRAIN HISTORY AND LOCKED IN STRESS INDUCED BY COLD FORMING OF ELECTRIC RESISTANCE WELDED STEEL TUBES : Influence on Nominal Stress-Strain Relationships of Stab-Column Tests

1975 ◽  
Vol 230 (0) ◽  
pp. 43-51,110
Author(s):  
BEN KATO ◽  
HIROFUMI AOKI
Author(s):  
Xian-Kui Zhu ◽  
Rick Wang

Mechanical dents often occur in transmission pipelines, and are recognized as one of major threats to pipeline integrity because of the potential fatigue failure due to cyclic pressures. With matured in-line-inspection (ILI) technology, mechanical dents can be identified from the ILI runs. Based on ILI measured dent profiles, finite element analysis (FEA) is commonly used to simulate stresses and strains in a dent, and to predict fatigue life of the dented pipeline. However, the dent profile defined by ILI data is a purely geometric shape without residual stresses nor plastic deformation history, and is different from its actual dent that contains residual stresses/strains due to dent creation and re-rounding. As a result, the FEA results of an ILI dent may not represent those of the actual dent, and may lead to inaccurate or incorrect results. To investigate the effect of residual stress or plastic deformation history on mechanics responses and fatigue life of an actual dent, three dent models are considered in this paper: (a) a true dent with residual stresses and dent formation history, (b) a purely geometric dent having the true dent profile with all stress/strain history removed from it, and (c) a purely geometric dent having an ILI defined dent profile with all stress/strain history removed from it. Using a three-dimensional FEA model, those three dents are simulated in the elastic-plastic conditions. The FEA results showed that the two geometric dents determine significantly different stresses and strains in comparison to those in the true dent, and overpredict the fatigue life or burst pressure of the true dent. On this basis, suggestions are made on how to use the ILI data to predict the dent fatigue life.


2018 ◽  
Vol 145 ◽  
pp. 05003
Author(s):  
Anna Povolotskaya ◽  
Eduard Gorkunov ◽  
Sergey Zadvorkin ◽  
Igor Veselov

The paper reports results of magnetic measurements made on samples of the 12GB pipe steel (strength group X42SS) designed for producing pipes to be used in media with high hydrogen sulphide content, both in the initial state and after exposure to hydrogen sulphide, for 96, 192 and 384 hours under uniaxial elastic-plastic tension. At the stage of elastic deformation there is a unique correlation between the coercive force measured on a minor hysteresis loop in weak fields and tensile stress, which enables this parameter to be used for the evaluation of elastic stresses in pipes made of the 12 GB pipe steel under different conditions, including a hydrogen sulphide containing medium. The effect of the value of preliminary plastic strain, viewed as the initial stress-strain state, on the magnetic behaviour of X70 pipe steels under elastic tension and compression is studied. Plastic strain history affects the magnetic behaviour of the material during subsequent elastic deformation since plastic strain induces various residual stresses, and this necessitates taking into account the initial stress-strain state of products when developing magnetic techniques for the determination of their stress-strain parameters during operation.


2009 ◽  
Vol 65 (4) ◽  
pp. 548-563 ◽  
Author(s):  
Mitsuyoshi AKIYAMA ◽  
Hideki NAITO ◽  
Kiyoshi ONO ◽  
Nobutaka SHIRAHAMA ◽  
Daisuke MATSUMOTO ◽  
...  

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