Key material properties in crease cracking of kraft paper

TAPPI Journal ◽  
2021 ◽  
Vol 20 (2) ◽  
pp. 81-89
Author(s):  
BABAK MIRZAEI ◽  
TREY HARKSEN ◽  
SWAN SMITH ◽  
JOEL PANEK

Crease cracking of paperboard is important to control for the appearance and structural integrity of packages. Crease cracking is affected by creasing operation variables, as well as the physical properties of the paperboard. However, the effects of the physical properties are not clearly known. The objectives of this work were to identify the key material properties that affect crease cracking and to clarify the effects of fiber composition and starch. Laboratory sheets were produced from bleached and refined softwood and hardwood commercial pulp at grammage and thicknesses that match a typical paperboard. To mimic papermaking operations, surface starch was applied via a bench-top size press. The sheets were creased in the lab over a range of penetration depths, and reverse-side cracking was measured. The results showed that less reverse-side cracking was correlated with higher tensile post-peak energy, a lower bending stress, and a lower z-direction (ZD) stiffness. The tensile post-peak energy is a measure of the resistance to crack growth via fiber-bridging. The bending force and the ZD stiffness influence the forces that create cracks. It was observed that decreasing the ratio of hard-wood-to-softwood content and reducing the amount of starch would both decrease crease cracking.

Alloy Digest ◽  
1994 ◽  
Vol 43 (7) ◽  

Abstract CARPENTER 883 PLUS is a 5% Chromium hot work die steel designed for applications requiring both toughness and good red-hardness. It achieves this with higher purity, homogeneity and greater structural integrity than standard AISI type H13. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on forming, heat treating, and machining. Filing Code: TS-529. Producer or source: Carpenter. See also Alloy Digest TS-469, January 1987.


2021 ◽  
pp. 174425912198938
Author(s):  
Michael Gutland ◽  
Scott Bucking ◽  
Mario Santana Quintero

Hygrothermal models are important tools for assessing the risk of moisture-related decay mechanisms which can compromise structural integrity, loss of architectural features and material. There are several sources of uncertainty when modelling masonry, related to material properties, boundary conditions, quality of construction and two-dimensional interactions between mortar and unit. This paper examines the uncertainty at the mortar-unit interface with imperfections such as hairline cracks or imperfect contact conditions. These imperfections will alter the rate of liquid transport into and out of the wall and impede the liquid transport between mortar and masonry unit. This means that the effective liquid transport of the wall system will be different then if only properties of the bulk material were modelled. A detailed methodology for modelling this interface as a fracture is presented including definition of material properties for the fracture. The modelling methodology considers the combined effect of both the interface resistance across the mortar-unit interface and increase liquid transport in parallel to the interface, and is generalisable to various combinations of materials, geometries and fracture apertures. Two-dimensional DELPHIN models of a clay brick/cement-mortar masonry wall were created to simulate this interaction. The models were exposed to different boundary conditions to simulate wetting, drying and natural cyclic weather conditions. The results of these simulations were compared to a baseline model where the fracture model was not included. The presence of fractures increased the rate of absorption in the wetting phase and an increased rate of desorption in the drying phase. Under cyclic conditions, the result was higher peak moisture contents after rain events compared to baseline and lower moisture contents after long periods of drying. This demonstrated that detailed modelling of imperfections at the mortar-unit interface can have a definitive influence on results and conclusions from hygrothermal simulations.


Author(s):  
Donghae Kim

The purpose of this paper is to address the structural integrity of the motor operated butterfly valve assembly by providing the methodology and equations to quantitatively determine the permissible component load in the load path from the operator to the valve. The weak link analysis is to determine the maximum allowable torque on the butterfly valve by equating the stresses caused by the torque and seismic load with the appropriate allowable stress value, and then the unknown torque is solved. Analysis methods are based on classical static force balancing equations and on classical axial, shear, and bending stress equations using the worst possible load combinations including seismic loads resulting from design basis earthquake.


Author(s):  
Yongjian Gao ◽  
Yinbiao He ◽  
Ming Cao ◽  
Yuebing Li ◽  
Shiyi Bao ◽  
...  

In-Vessel Retention (IVR) is one of the most important severe accident mitigation strategies of the third generation passive Nuclear Power Plants (NPP). It is intended to demonstrate that in the case of a core melt, the structural integrity of the Reactor Pressure Vessel (RPV) is assured such that there is no leakage of radioactive debris from the RPV. This paper studied the IVR issue using Finite Element Analyses (FEA). Firstly, the tension and creep testing for the SA-508 Gr.3 Cl.1 material in the temperature range of 25°C to 1000°C were performed. Secondly, a FEA model of the RPV lower head was built. Based on the assumption of ideally elastic-plastic material properties derived from the tension testing data, limit analyses were performed under both the thermal and the thermal plus pressure loading conditions where the load bearing capacity was investigated by tracking the propagation of plastic region as a function of pressure increment. Finally, the ideal elastic-plastic material properties incorporating the creep effect are developed from the 100hr isochronous stress-strain curves, limit analyses are carried out as the second step above. The allowable pressures at 0 hr and 100 hr are obtained. This research provides an alternative approach for the structural integrity evaluation for RPV under IVR condition.


Author(s):  
Komei Suzuki ◽  
Etsuo Murai ◽  
Yasuhiko Tanaka ◽  
Iku Kurihara ◽  
Tomoharu Sasaki ◽  
...  

Closure head forging (SA508, Gr.3 Cl.1) integrated with flange for PWR reactor pressure vessel has been developed. This is intended to enhance structural integrity of closure head resulted in elimination of ISI, by eliminating weld joint between closure head and flange in the conventional design. Manufacturing procedures have been established so that homogeneity and isotropy of the material properties can be assured in the closure head forging integrated with flange. Acceptance tensile and impact test specimens are taken and tested regarding the closure head forging integrated with flange as very thick and complex forgings. This paper describes the manufacturing technologies and material properties of the closure head forging integrated with flange.


Author(s):  
Nak-Kyun Cho ◽  
Youngjae Choi ◽  
Haofeng Chen

Abstract Supercritical boiler system has been widely used to increase efficiency of electricity generation in power plant industries. However, the supercritical operating condition can seriously affect structural integrity of power plant components due to high temperature that causes degradation of material properties. Pressure reducing valve is an important component being employed within a main steam line of the supercritical boiler, which occasionally thermal-fatigue failure being reported. This research has investigated creep-cyclic plastic behaviour of the pressure reducing valve under combined thermo-mechanical loading using a numerical direct method known as extended Direct Steady Cyclic Analysis of the Linear Matching Method Framework (LMM eDSCA). Finite element model of the pressure-reducing valve is created based on a practical valve dimension and temperature-dependent material properties are applied for the numerical analysis. The simulation results demonstrate a critical loading component that attributes creep-fatigue failure of the valve. Parametric studies confirm the effects of magnitude of the critical loading component on creep deformation and total deformation per loading cycle. With these comprehensive numerical results, this research provides engineer with an insight into the failure mechanism of the pressure-reducing valve at high temperature.


2014 ◽  
Vol 28 (2) ◽  
pp. 251-255 ◽  
Author(s):  
Rahman Akinoso ◽  
Ademola K. Aremu ◽  
Ismail S. Balogun

Abstract This work studied the effect of drying temperature and duration on some physical and mechanical properties of two varieties of kola nuts using a response surface methodology approach. Physical properties determined were length, breadth, thickness, sphericity, aspect ratio, colour and moisture loss, while mechanical properties were force at break, yield, and peak, deformation at break and peak, energy to peak, energy to break, and yield, and Young modulus. At 5% level of significance, only mass, moisture loss, and sphericity were the physical properties affected. However, all measured mechanical properties were affected by drying temperature and duration (p<0.05).


Polymers ◽  
2021 ◽  
Vol 13 (18) ◽  
pp. 3154
Author(s):  
Md Mohosin Rana ◽  
Hector De la Hoz Siegler

Poly(N-isopropylacrylamide) (PNIPAm) is a three-dimensional (3D) crosslinked polymer that can interact with human cells and play an important role in the development of tissue morphogenesis in both in vitro and in vivo conditions. PNIPAm-based scaffolds possess many desirable structural and physical properties required for tissue regeneration, but insufficient mechanical strength, biocompatibility, and biomimicry for tissue development remain obstacles for their application in tissue engineering. The structural integrity and physical properties of the hydrogels depend on the crosslinks formed between polymer chains during synthesis. A variety of design variables including crosslinker content, the combination of natural and synthetic polymers, and solvent type have been explored over the past decade to develop PNIPAm-based scaffolds with optimized properties suitable for tissue engineering applications. These design parameters have been implemented to provide hydrogel scaffolds with dynamic and spatially patterned cues that mimic the biological environment and guide the required cellular functions for cartilage tissue regeneration. The current advances on tuning the properties of PNIPAm-based scaffolds were searched for on Google Scholar, PubMed, and Web of Science. This review provides a comprehensive overview of the scaffolding properties of PNIPAm-based hydrogels and the effects of synthesis-solvent and crosslinking density on tuning these properties. Finally, the challenges and perspectives of considering these two design variables for developing PNIPAm-based scaffolds are outlined.


Author(s):  
K. M. Tarnowski ◽  
C. M. Davies ◽  
K. M. Nikbin ◽  
D. W. Dean

One of the most common methods for estimating crack extension in the laboratory is electrical potential drop (PD). A key limitation of this technique is that it is sensitive to strains at the crack tip as well as crack extension. When producing J-R curves the onset of crack growth may be identified from a point of inflection on a plot of PD vs. CMOD. For creep crack growth (CCG) tests however, the effects of strain are often ignored. This paper investigates whether a similar method may be applied to CCG testing. A single CCG test was performed on type 316H stainless steel and a point of inflection, similar to that observed during J-R curve testing was identified. A finite element (FE) based approach was used to investigate this phenomenon further. A 3D sequentially-coupled structural-electrical FE model was used to reproduce the experimental PD vs. CMOD plot up to the point of inflection. The model was capable of predicting the general relationship between strain and PD. It predicted the magnitude of the change in PD to within 30%. A simplified 2D FE model was then used to perform a parametric study to investigate whether a similar trend may be expected for a range of materials. Power law tensile and creep properties were investigated with stress exponents of 1, 3 and 10. The results confirm that a point of inflection should be observable for the range of material properties considered.


Author(s):  
Erik Storgärds ◽  
Jonas Saarimäki ◽  
Kjell Simonsson ◽  
Sören Sjöström ◽  
David Gustafsson ◽  
...  

In this paper scatter in crack growth for dwell time loadings in combination with overloads has been investigated. Multiple tests were performed for surface cracks at 550°C in the commonly used high temperature material Inconel 718. The test specimens originate from two different batches which also provides for a discussion of how material properties affect the dwell time damage and overload impact. In combination with these tests an investigation of the microstructure was also carried out, which shows how it influences the growth rate. The results from this study show that, in order to take overloads into consideration when analysing spectrum loadings containing dwell times, one needs a substantial amount of material data available as the scatter seen from one batch to the other is of significant proportions.


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