scholarly journals Thermal Performance Evaluation of a Data Center Cooling System under Fault Conditions

Energies ◽  
2019 ◽  
Vol 12 (15) ◽  
pp. 2996 ◽  
Author(s):  
Jinkyun Cho ◽  
Beungyong Park ◽  
Yongdae Jeong

If a data center experiences a system outage or fault conditions, it becomes difficult to provide a stable and continuous information technology (IT) service. Therefore, it is critical to design and implement a backup system so that stability can be maintained even in emergency (unforeseen) situations. In this study, an actual 20 MW data center project was analyzed to evaluate the thermal performance of an IT server room during a cooling system outage under six fault conditions. In addition, a method of organizing and systematically managing operational stability and energy efficiency verification was identified for data center construction in accordance with the commissioning process. Up to a chilled water supply temperature of 17 °C and a computer room air handling unit air supply temperature of 24 °C, the temperature of the air flowing into the IT server room fell into the allowable range specified by the American Society of Heating, Refrigerating, and Air-Conditioning Engineers standard (18–27 °C). It was possible to perform allowable operations for approximately 320 s after cooling system outage. Starting at a chilled water supply temperature of 18 °C and an air supply temperature of 25 °C, a rapid temperature increase occurred, which is a serious cause of IT equipment failure. Due to the use of cold aisle containment and designs with relatively high chilled water and air supply temperatures, there is a high possibility that a rapid temperature increase inside an IT server room will occur during a cooling system outage. Thus, the backup system must be activated within 300 s. It is essential to understand the operational characteristics of data centers and design optimal cooling systems to ensure the reliability of high-density data centers. In particular, it is necessary to consider these physical results and to perform an integrated review of the time required for emergency cooling equipment to operate as well as the backup system availability time.

Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Bahgat G. Sammakia ◽  
Russell Tipton ◽  
Mark Seymour

Cooling power constitutes a large portion of the total electrical power consumption in data centers. Approximately 25%∼40% of the electricity used within a production data center is consumed by the cooling system. Improving the cooling energy efficiency has attracted a great deal of research attention. Many strategies have been proposed for cutting the data center energy costs. One of the effective strategies for increasing the cooling efficiency is using dynamic thermal management. Another effective strategy is placing cooling devices (heat exchangers) closer to the source of heat. This is the basic design principle of many hybrid cooling systems and liquid cooling systems for data centers. Dynamic thermal management of data centers is a huge challenge, due to the fact that data centers are operated under complex dynamic conditions, even during normal operating conditions. In addition, hybrid cooling systems for data centers introduce additional localized cooling devices, such as in row cooling units and overhead coolers, which significantly increase the complexity of dynamic thermal management. Therefore, it is of paramount importance to characterize the dynamic responses of data centers under variations from different cooling units, such as cooling air flow rate variations. In this study, a detailed computational analysis of an in row cooler based hybrid cooled data center is conducted using a commercially available computational fluid dynamics (CFD) code. A representative CFD model for a raised floor data center with cold aisle-hot aisle arrangement fashion is developed. The hybrid cooling system is designed using perimeter CRAH units and localized in row cooling units. The CRAH unit supplies centralized cooling air to the under floor plenum, and the cooling air enters the cold aisle through perforated tiles. The in row cooling unit is located on the raised floor between the server racks. It supplies the cooling air directly to the cold aisle, and intakes hot air from the back of the racks (hot aisle). Therefore, two different cooling air sources are supplied to the cold aisle, but the ways they are delivered to the cold aisle are different. Several modeling cases are designed to study the transient effects of variations in the flow rates of the two cooling air sources. The server power and the cooling air flow variation combination scenarios are also modeled and studied. The detailed impacts of each modeling case on the rack inlet air temperature and cold aisle air flow distribution are studied. The results presented in this work provide an understanding of the effects of air flow variations on the thermal performance of data centers. The results and corresponding analysis is used for improving the running efficiency of this type of raised floor hybrid data centers using CRAH and IRC units.


Author(s):  
Kamran Nazir ◽  
Naveed Durrani ◽  
Imran Akhtar ◽  
M. Saif Ullah Khalid

Due to high energy demands of data centers and the energy crisis throughout the world, efficient heat transfer in a data center is an active research area. Until now major emphasis lies upon study of air flow rate and temperature profiles for different rack configurations and tile layouts. In current work, we consider different hot aisle (HA) and cold aisle (CA) configurations to study heat transfer phenomenon inside a data center. In raised floor data centers when rows of racks are parallel to each other, in a conventional cooling system, there are equal number of hot and cold aisles for odd number of rows of racks. For even number of rows of racks, whatever configuration of hot/cold aisles is adopted, number of cold aisles is either one greater or one less than number of hot aisles i.e. two cases are possible case A: n(CA) = n(HA) + 1 and case B: n(CA) = n(HA) − 1 where n(CA), n(HA) denotes number of cold and hot aisles respectively. We perform numerical simulations for two (case1) and four (case 2) racks data center. The assumption of constant pressure below plenum reduces the problem domain to above plenum area only. In order to see which configuration provides higher heat transfer across servers, we measure heat transfer across servers on the basis of temperature differences across racks, and in order to validate them, we find mass flow rates on rack outlet. On the basis of results obtained, we conclude that for even numbered rows of rack data center, using more cold aisles than hot aisles provide higher heat transfer across servers. These results provide guidance on the design and layout of a data center.


2021 ◽  
Author(s):  
Ladan Vahidi-Arbabi

Thermal performance of complex buildings like data centers is not easy to evaluate. Experimental Investigation of the effects of energy conservation methods or any alteration that might occur in hundreds of variables in data centres would cost stakeholders time and money. And they might find worthless at times. Building energy model is a well-established field of science with an insufficient number of applications in data centers. This study presents methods of developing a data center model based on an actual case study. Moreover, it identifies effective calibrating strategies to increase the model performance accuracy relative to a recorded dataset. A reliable energy model can assist data center operators and researchers in different ways. As a result, calibrated energy model proved Earth Rangers’ data center can be independent of a heat pump or chiller use for most of the year, while ground heat exchangers deliver excessive heat to the ground as the heat sink.


Author(s):  
Shuai Shao ◽  
Tianyi Gao ◽  
Huawei Yang ◽  
Jie Zhao ◽  
Jiajun Zhang

Abstract Along with advancements in microelectronics packaging, the power density of processor units has steadily increased over time. Data center servers equipped for high performance computing (HPC) often use multiple central processing units (CPUs) and graphical processing units (GPUs), thereby resulting in an increased power density, exceeding 1 kW per U. Many data center organizations are evaluating single phase immersion technology as a potential energy and resource saving cooling option. In this work immersion cooling was studied at a power level of 2.7kW/U with a 5U-height immersion cooling tank. Heat generated by a simulated GPU server was transferred to the secondary loop coolant, and then exchanged with the primary loop facility coolant through the heat exchanger. The chiller supply and return temperature and flow rate was controlled for the primary loop. The simulated GPU server chassis was designed to provide thermal power equivalent to a high power density server. Eight simulated power heaters, of which each unit was the size of a GPU chipset, was assembled in the comparable location to a real IT equipment on a 4U server chassis. Power for the GPU simulated chassis was able to support up to 2700 W maximum. Three investigations for this immersion cooling system evaluation were performed through comprehensive testing. The first is to identify the key decision making factor(s) for evaluating the thermal performance of 4 hydrocarbon-based dielectric coolants, including power parametric analysis, transient analysis, power cycling test, and fluid temperature profiling. The second is to develop an optimization strategy for the immersion system thermal performance. The third is to verify the capability of an 1U heat sink to support high density processor units over 300 W per GPU in an immersion cooling solution.


Energies ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 6147
Author(s):  
Jinkyun Cho ◽  
Jesang Woo ◽  
Beungyong Park ◽  
Taesub Lim

Removing heat from high-density information technology (IT) equipment is essential for data centers. Maintaining the proper operating environment for IT equipment can be expensive. Rising energy cost and energy consumption has prompted data centers to consider hot aisle and cold aisle containment strategies, which can improve the energy efficiency and maintain the recommended level of inlet air temperature to IT equipment. It can also resolve hot spots in traditional uncontained data centers to some degree. This study analyzes the IT environment of the hot aisle containment (HAC) system, which has been considered an essential solution for high-density data centers. The thermal performance was analyzed for an IT server room with HAC in a reference data center. Computational fluid dynamics analysis was conducted to compare the operating performances of the cooling air distribution systems applied to the raised and hard floors and to examine the difference in the IT environment between the server rooms. Regarding operating conditions, the thermal performances in a state wherein the cooling system operated normally and another wherein one unit had failed were compared. The thermal performance of each alternative was evaluated by comparing the temperature distribution, airflow distribution, inlet air temperatures of the server racks, and recirculation ratio from the outlet to the inlet. In conclusion, the HAC system with a raised floor has higher cooling efficiency than that with a hard floor. The HAC with a raised floor over a hard floor can improve the air distribution efficiency by 28%. This corresponds to 40% reduction in the recirculation ratio for more than 20% of the normal cooling conditions. The main contribution of this paper is that it realistically implements the effectiveness of the existing theoretical comparison of the HAC system by developing an accurate numerical model of a data center with a high-density fifth-generation (5G) environment and applying the operating conditions.


Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Russell Tipton ◽  
Bruce Murray ◽  
Bahgat G. Sammakia ◽  
...  

The heat dissipated by high performance IT equipment such as servers and switches in data centers is increasing rapidly, which makes the thermal management even more challenging. IT equipment is typically designed to operate at a rack inlet air temperature ranging between 10 °C and 35 °C. The newest published environmental standards for operating IT equipment proposed by ASHARE specify a long term recommended dry bulb IT air inlet temperature range as 18°C to 27°C. In terms of the short term specification, the largest allowable inlet temperature range to operate at is between 5°C and 45°C. Failure in maintaining these specifications will lead to significantly detrimental impacts to the performance and reliability of these electronic devices. Thus, understanding the cooling system is of paramount importance for the design and operation of data centers. In this paper, a hybrid cooling system is numerically modeled and investigated. The numerical modeling is conducted using a commercial computational fluid dynamics (CFD) code. The hybrid cooling strategy is specified by mounting the in row cooling units between the server racks to assist the raised floor air cooling. The effect of several input variables, including rack heat load and heat density, rack air flow rate, in row cooling unit operating cooling fluid flow rate and temperature, in row coil effectiveness, centralized cooling unit supply air flow rate, non-uniformity in rack heat load, and raised floor height are studied parametrically. Their detailed effects on the rack inlet air temperatures and the in row cooler performance are presented. The modeling results and corresponding analyses are used to develop general installation and operation guidance for the in row cooler strategy of a data center.


Author(s):  
Shawn P. Shields ◽  
Yogendra K. Joshi ◽  
Michael Patterson ◽  
Michael Meakins

This paper presents experimental data showing the response of a computer room air conditioning unit (CRAC) to chilled water (CHW) pump restart. The data are offered to improve and develop modeling of cooling equipment restart events following data center power failure. There are estimates that power failures will increase and limits on availability will affect data center operations at more than 90 percent of all companies over the next five years. Because providing backup power to cooling equipment increases data center first cost, it is important to have accurate models for cooling events and processes following power failure that help predict server inlet temperatures during the transient phase caused by a power failure. Since power density of computing equipment continues to rise, the temperature rise of air within the data center has been predicted to rise more quickly to an unacceptable level, increasing concern. Accurate models of CRAC response to pump restart can aid in data center cooling design, backup power infrastructure provisioning, and even compute equipment selection by predicting the air supply temperature after the generator provides power to the chilled water pump. Previous transient models include zonal models with large time scales and CFD/HT models with boundary conditions developed for steady state. These models can be improved by comparison with experimental data. The experiment consists of measuring the response of the CRAC heat exchanger to the step change in CHW flow rate upon pump restart. Inlet and outlet temperatures of both CHW and air were measured, as well CHW flow rate. A point measurement of air at the CRAC fan outlet was also taken to verify that airflow remained relatively constant. Outlet temperatures from the CRAC follow a first order response curve; it is found that the CRAC under consideration has fan outlet temperature time constant of 10 seconds. A delay of 20 seconds is observed between the fan outlet temperature response and the CHW return temperature response.


Author(s):  
Michael K. Patterson ◽  
Michael Meakins ◽  
Dennis Nasont ◽  
Prasad Pusuluri ◽  
William Tschudi ◽  
...  

Increasing energy-efficient performance built into today’s servers has created significant opportunities for expanded Information and Communications Technology (ICT) capabilities. Unfortunately the power densities of these systems now challenge the data center cooling systems and have outpaced the ability of many data centers to support them. One of the persistent problems yet to be overcome in the data center space has been the separate worlds of the ICT and Facilities design and operations. This paper covers the implementation of a demonstration project where the integration of these two management systems can be used to gain significant energy savings while improving the operations staff’s visibility to the full data center; both ICT and facilities. The majority of servers have a host of platform information available to the ICT management network. This demonstration project takes the front panel temperature sensor data from the servers and provides that information over to the facilities management system to control the cooling system in the data center. The majority of data centers still use the cooling system return air temperature as the primary control variable to adjust supply air temperature, significantly limiting energy efficiency. Current best practices use a cold aisle temperature sensor to drive the cooling system. But even in this case the sensor is still only a proxy for what really matters; the inlet temperature to the servers. The paper presents a novel control scheme in which the control of the cooling system is split into two control loops to maximize efficiency. The first control loop is the cooling fluid which is driven by the temperature from the physically lower server to ensure the correct supply air temperature. The second control loop is the airflow in the cooling system. A variable speed drive is controlled by a differential temperature from the lower server to the server at the top of the rack. Controlling to this differential temperature will minimize the amount of air moved (and energy to do so) while ensuring no recirculation from the hot aisle. Controlling both of these facilities parameters by the server’s data will allow optimization of the energy used in the cooling system. Challenges with the integration of the ICT management data with the facilities control system are discussed. It is expected that this will be the most fruitful area in improving data center efficiency over the next several years.


Author(s):  
H. E. Khalifa ◽  
D. W. Demetriou

The work presented in this paper describes a simplified thermodynamic model that can be used for exploring optimization possibilities in air-cooled data centers. The model has been used to identify optimal, energy-efficient designs, operating scenarios, and operating parameters such as flow rates and air supply temperatures. The results of this analysis highlight the important features that need to be considered when optimizing the operation of air-cooled data centers, especially the trade-off between low air supply temperature and increased air flow rate. The model was shown to be especially valuable in defining the optimal operating strategies for enclosed aisle configurations with fixed and variable server flows, and to elucidate the deleterious effect of temperature nonuniformity at the inlet of the racks on the data center cooling infrastructure power consumption. The analysis shows a potential for as much as an ∼58% savings in cooling infrastructure energy consumption by utilizing an optimized enclosed aisle configuration with bypass recirculation, instead of a traditional enclosed aisle, where all the data center exhaust is forced to flow through the computer room air conditioners. The analysis of open-aisle data centers shows that as the temperature at the inlet of the racks becomes more nonuniform, optimal operation tends toward lower recirculation and higher power consumption; again, stressing the importance of providing as uniform a temperature to the racks as possible. It is also revealed that servers with a modest temperature rise (∼10°C) have a wider latitude for cooling infrastructure optimization than those with a high temperature rise (≥20°C), which tend to consume less cooling power when the aisles are enclosed.


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