scholarly journals Numerical Study about the Influence of Superimposed Hydrostatic Pressure on Shear Damage Mechanism in Sheet Metals

Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1193
Author(s):  
Mohammadmehdi Shahzamanian ◽  
Chris Thomsen ◽  
Amir Partovi ◽  
Zhutian Xu ◽  
Peidong Wu

It is generally accepted that the superimposed hydrostatic pressure increases fracture strain in sheet metal and mode of fracture changes with applying pressure. Void growth is delayed or completely eliminated under pressure and the shear damage mechanism becomes the dominant mode of fracture. In this study, the effect of superimposed hydrostatic pressure on the ductility of sheet metal under tension is investigated using the finite element (FE) method employing the modified Gurson–Tvergaard–Needleman (GTN) model. The shear damage mechanism is considered as an increment in the total void volume fraction and the model is implemented using the VUMAT subroutine in the ABAQUS/Explicit. It is shown that ductility and fracture strain increase significantly by imposing hydrostatic pressure as it suppresses the damage mechanisms of microvoid growth and shear damage. When hydrostatic pressure is applied, it is observed that although the shear damage mechanism is delayed, the shear damage mechanism is dominant over the growth of microvoids. These numerical findings are consistent with those experimental results published in the previous studies about the effect of superimposed hydrostatic pressure on fracture strain. The numerical results clearly show that the dominant mode of failure changes from microvoid growth to shear damage under pressure. Numerical studies in the literature explain the effect of pressure on fracture strain using the conventional GTN model available in the ABAQUS material behavior library when the mode of fracture does not change. However, in this study, the shear modified GTN model is used to understand the effect of pressure on the shear damage mechanism as one of the individual void volume fraction increments and change in mode of fracture is explained numerically.

Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1783 ◽  
Author(s):  
Tao Huang ◽  
Mei Zhan ◽  
Kun Wang ◽  
Fuxiao Chen ◽  
Junqing Guo ◽  
...  

In this paper, the initial values of damage parameters in the Gurson–Tvergaard–Needleman (GTN) model are determined by a microscopic test combined with empirical formulas, and the final accurate values are determined by finite element reverse calibration. The original void volume fraction (f0), the volume fraction of potential nucleated voids (fN), the critical void volume fraction (fc), the void volume fraction at the final failure (fF) of material are assigned as 0.006, 0.001, 0.03, 0.06 according to the simulation results, respectively. The hemispherical punch stretching test of commercially pure titanium (TA1) sheet is simulated by a plastic constitutive formula derived from the GTN model. The stress and strain are obtained at the last loading step before crack. The forming limit diagram (FLD) and the forming limit stress diagram (FLSD) of the TA1 sheet under plastic forming conditions are plotted, which are in good agreement with the FLD obtained by the hemispherical punch stretching test and the FLSD obtained by the conversion between stress and strain during the sheet forming process. The results show that the GTN model determined by the finite element reverse calibration method can be used to predict the forming limit of the TA1 sheet metal.


Author(s):  
Jiru Zhong ◽  
Tong Xu ◽  
Kaishu Guan

The Gurson-Tveergard-Needleman (GTN) model has been widely used to describe ductile fracture. In this paper, a series of tensile tests were carried out on notched specimens to assess the GTN model. The GTN model parameters were calibrated from a smooth tensile specimen by a hybrid particle swarm optimization, and the reliability of the calibrated parameters was verified by the profile of the smooth tensile specimen. The calibrated parameters were used to predict the ductile fracture of notched specimens. A comparison of fracture initiation sites between simulations and experiments indicates that the GTN model has a good performance on predicting fracture initiation site but fails at predicting fracture moment. The assessment of the transformability of the GTN model parameters was performed by comparing the load-displacement curves between simulations and experiments. It is observed that the GTN model parameters are material constant, except the critical void volume fraction fc. The influence of stress triaxiality on the critical void volume fraction fc is also discussed.


Author(s):  
Zijie Song ◽  
Zhiqiang Hu

The NVA mild steel is a commonly used material in shipbuilding, which possesses good ductility character. However, the description of ductile fracture process for NVA steel in numerical simulation is still a challenging task. A new method to predict the critical void volume fraction fc of Gurson-Tvergaard-Needleman (GTN) model is introduced in this paper. GTN-model is one of the well-known micromechanical models for ductile fracture. The traditional plasticity theory assumes that the plastic volume is incompressible and that the yield of the material is independent of the hydrostatic stress, whereas the yield surface of the GTN-model takes the effect of the macroscopic hydrostatic stress into account. The yield surface is reduced with the increase of the void volume fraction, which can reflect the deterioration characteristics of the material with development of damage during the deformation process. Therefore, GTN-model is a promising mathematical model for describing the ductile fracture process of the ship structures during accidental scenarios of collision and grounding. The traditional way to determine fc of GTN-model is using the inverse method directly, which has a high degree of uncertainty. A new method based on Hill, and Bressan & Williams’s assumptions proposed in this paper solve this problem effectively. Besides, the combined of Voce and Swift constitutive model is used to describe the mechanical property of the NVA material. Furthermore, numerical simulations were also conducted with code LS_DYNA by developing the user-defined subroutine. It is found that the model can predict the structural damage quite accurately, which proves its feasibility of being applied in the research of structural responses in ship collision and grounding accidents.


2021 ◽  
Vol 2 (3) ◽  
pp. 542-558
Author(s):  
Mohammadmehdi Shahzamanian ◽  
David Lloyd ◽  
Amir Partovi ◽  
Peidong Wu

The effect of the width to thickness ratio on the bendability of sheet metal is investigated using the finite element method (FEM) employing the Gurson–Tvergaard–Needleman (GTN) model. Strain path changes in the sheet with change in the width/thickness ratio. It is shown that bendability and fracture strain increase significantly by decrease in the width/thickness ratio. The stress state is almost uniaxial when the stress ratio (α) is close to zero for narrow sheets. Stress ratio is nothing but the major stress to minor stress ratio. This delays the growth and coalescence of micro-voids as the volumetric strain and stress triaxiality (pressure/effective stress) decrease. On the other hand, ductility decreases with increase in α for wider sheets. Fracture bending strain is calculated and, as expected, it increases with decrease in the width/thickness ratio. Furthermore, a brief study is performed to understand the effect of superimposed hydrostatic pressure on fracture strain for various sheet metals with different width/thickness ratios. It is found that the superimposed hydrostatic pressure increases the ductility, and that the effect of the width/thickness ratio in metals on ductility is as significant as the effect of superimposed hydrostatic pressure. Numerical results are found to be in good agreement with experimental observations.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
John Mativo ◽  
Kevin Hallinan ◽  
Uduak George ◽  
Greg Reich ◽  
Robin Steininger

Abstract Typical thermoelectric generator legs are brittle which limits their application in vibratory and shear environments. Research is conducted to develop compliant thermoelectric generators (TEGs) capable of converting thermal loads to power, while also supporting shear and vibratory loads. Mathematical structural, thermal, and power conversion models are developed. Topology optimization is employed to tailor the TEG design yield maximal power production while sustaining the applied shear and vibratory loads. As a specific example, results are presented for optimized TEG legs with a void volume fraction of 0.2 that achieve compliance shear displacement of 0.0636 (from a range of 0.0504 to 0.6079). In order to achieve the necessary compliance to support the load, the power reduction is reduced by 20% relative to similarly sized void free TEG legs.


2007 ◽  
Vol 22 (2) ◽  
pp. 326-333 ◽  
Author(s):  
J. Das ◽  
S. Pauly ◽  
C. Duhamel ◽  
B.C. Wei ◽  
J. Eckert

Cu47.5Zr47.5Al5 was prepared by arc melting and solidified in situ by suction casting into 2–5-mm-diameter rods under various cooling rates (200–2000 K/s). The microstructure was investigated along the length of the rods by electron microscopy, differential scanning calorimetry and mechanical properties were investigated under compression. The microstructure of differently prepared specimens consists of macroscopic spherical shape chemically inhomogeneous regions together with a low volume fraction of randomly distributed CuZr B2 phase embedded in a 2–7 nm size clustered “glassy-martensite” matrix. The as-cast specimens show high yield strength (1721 MPa), pronounced work-hardening behavior up to 2116 MPa and large fracture strain up to 12.1–15.1%. The fracture strain decreases with increasing casting diameter. The presence of chemical inhomogenities and nanoscale “glassy-martensite” features are beneficial for improving the inherent ductility of the metallic glass.


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