scholarly journals Coupled Modeling Approach for Laser Shock Peening of AA2198-T3: From Plasma and Shock Wave Simulation to Residual Stress Prediction

Metals ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 107
Author(s):  
Vasily Pozdnyakov ◽  
Sören Keller ◽  
Nikolai Kashaev ◽  
Benjamin Klusemann ◽  
Jens Oberrath
Keyword(s):  
Residual Stress ◽  
Laser Pulse ◽  
Protective Coatings ◽  
Global Model ◽  
Laser Shock Peening ◽  
Laser Shock ◽  
Coating Materials ◽  
Fe Simulations ◽  
Shock Peening ◽  
The Impact

Laser shock peening (LSP) is a surface modification technique to improve the mechanical properties of metals and alloys, where physical phenomena are difficult to investigate, due to short time scales and extreme physical values. In this regard, simulations can significantly contribute to understand the underlying physics. In this paper, a coupled simulation approach for LSP is presented. A global model of laser–matter–plasma interaction is applied to determine the plasma pressure, which is used as surface loading in finite element (FE) simulations in order to predict residual stress (RS) profiles in the target material. The coupled model is applied to the LSP of AA2198-T3 with water confinement, 3×3mm2 square focus and 20 ns laser pulse duration. This investigation considers the variation in laser pulse energy (3 J and 5 J) and different protective coatings (none, aluminum and steel foil). A sensitivity analysis is conducted to evaluate the impact of parameter inaccuracies of the global model on the resulting RS. Adjustment of the global model to different laser pulse energies and coating materials allows us to compute the temporal pressure distributions to predict RS with FE simulations, which are in good agreement with the measurements.

Laser Shock Peening on a 6056-T4 Aluminium Alloy for Airframe Applications

2014 ◽  
Vol 891-892 ◽  
pp. 974-979 ◽  
Author(s):  
Daniel Glaser ◽  
Claudia Polese ◽  
Rachana D. Bedekar ◽  
Jasper Plaisier ◽  
Sisa Pityana ◽  
...  
Keyword(s):  
Residual Stress ◽  
Laser Pulse ◽  
Fatigue Tests ◽  
Laser Shock Peening ◽  
Laser Shock ◽  
X Ray Diffraction ◽  
Bending Fatigue ◽  
Pulse Density ◽  
Shock Peening ◽  
Compressive Residual Stresses

Laser Shock Peening (LSP) is a material enhancement process used to introduce compressive residual stresses in metallic components. This investigation explored the effects of different combinations of LSP parameters, such as irradiance (GW/cm2) and laser pulse density (spots/mm2), on 3.2 mm thick AA6056-T4 samples, for integral airframe applications. The most significant effects that are introduced by LSP without a protective coating include residual stress and surface roughness, since each laser pulse vaporizes the surface layer of the target. Each of these effects was quantified, whereby residual stress analysis was performed using X-ray diffraction with synchrotron radiation. A series of fully reversed bending fatigue tests was conducted, in order to evaluate fatigue performance enhancements with the aim of identifying LSP parameter influence. Improvement in fatigue life was demonstrated, and failure of samples at the boundary of the LSP treatment was attributed to a balancing tensile residual stress.

An Analytical Model to Predict Residual Stress Field Induced by Laser Shock Peening

2009 ◽  
Vol 131 (3) ◽  
Author(s):  
Yongxiang Hu ◽  
Zhenqiang Yao ◽  
Jun Hu
Keyword(s):  
Residual Stress ◽  
Stress Field ◽  
Analytical Model ◽  
Laser Shock Peening ◽  
Treatment Technique ◽  
Laser Shock ◽  
Residual Stress Field ◽  
Proposed Model ◽  
Shock Peening ◽  
The Impact

Laser shock peening (LSP) is an innovative surface treatment technique similar to shot peening. An analytical model to predict the residual stress field can obtain the impact effect much quickly, and will be invaluable in enabling a close-loop process control in production, saving time and cost of processing. A complete analytical model of LSP with some reasonable simplification is proposed to predict residual stresses in depth by a sequential application of a confined plasma development model and a residual stress model. The spatial distribution of the shock pressure and the high strain rate effect are considered in the model. Good agreements have been shown with several experimental measured results for various laser conditions and target materials, thus proving the validity of the proposed model.

Application of Central Composite Design Based on Numerical Integration for Optimization of Laser Shock Peening

2012 ◽  
Vol 452-453 ◽  
pp. 1074-1078
Author(s):  
Gang Zheng ◽  
Jin Rong Fan ◽  
Shu Huang ◽  
Jian Zhong Zhou ◽  
Hong Yan Ruan
Keyword(s):  
Residual Stress ◽  
Laser Pulse ◽  
Pulse Energy ◽  
Surface Deformation ◽  
Laser Pulse Energy ◽  
Laser Shock Peening ◽  
Beam Diameter ◽  
Laser Shock ◽  
Energy Beam ◽  
Shock Peening

In order to analyze effect of processing parameters on Laser Shock Peening(LSP), a novel numerical model integrated with FEM and statistical optimization algorithm was established, and the numerical simulation of LSP process was carried out. In simulation, laser pulse energy, beam diameter and center distance were considered as control parameters, while the compressive residual stress and the deformation value as output aim parameters,. The results indicates that the laser pulse energy has the strongest impact on the surface residual stress, while the spot diameter affects the section residual stress and the surface deformation. Moreover, the response surface function was applied to predict and optimize laser parameters. Lastly the presented method was verified by experiments.

Finite Element Analysis of the Variation in Residual Stress Distribution in Laser Shock Peening of Steels

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Rohit Voothaluru ◽  
C. Richard Liu ◽  
Gary J. Cheng
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Residual Stresses ◽  
Laser Shock Peening ◽  
Treatment Technique ◽  
Stress Distributions ◽  
Laser Shock ◽  
Shock Peening ◽  
The Impact ◽  
Compressive Residual Stresses

Laser shock peening (LSP) is a surface treatment technique similar to conventional shot peening. The laser induced plasma causes plastic deformations and compressive residual stresses that are useful for developing improved properties in the fields of resistance to fatigue, wear or stress corrosion cracking. The actual distribution of residual stresses is extremely important while designing for improved fatigue life using laser shock peening, as fatigue cracks would initiate from the weakest point in the structure. In this paper, the variations in distribution of residual stresses due to laser shock peening are studied with a focus on two materials, annealed 1053 and hardened 52100 AISI steels. A 3D finite element model was developed to study the actual distributions of the residual stresses due to laser shock peening. The effect of hardness on the distribution of the residual stresses and the presence of tensile residual stresses in the surrounding regions of the impact is analyzed. Much larger variations in the residual stress distributions were observed in case of the 1053 steel as compared to hardened 52100 steel. A comprehensive analysis of the simulation results was performed in order to address and explain this behavior. It was observed that the extent of overlap would also affect the variations in the residual stress distributions. The tensile residual stresses present in the areas surrounding the shocked region were also analyzed based upon the extent of overlap and the hardness of the material. It was observed that the ratio of peak tensile to compressive residual stresses developed in 1053 steel was much higher as compared to that in the hardened 52100 steel.

FEM Study and Characterization on Laser Shock Peening of TC4 Titanium Alloy Structure

2014 ◽  
Vol 651-653 ◽  
pp. 34-37 ◽  
Author(s):  
Chen Hu ◽  
Hou Jun Qi ◽  
Xing Hui Zhang ◽  
Zhi Gang Che ◽  
Shu Ying Zhang
Keyword(s):  
Residual Stress ◽  
Plastic Deformation ◽  
Titanium Alloy ◽  
Compressive Stress ◽  
Laser Shock Peening ◽  
Laser Shock ◽  
Finite Element Software ◽  
Tc4 Titanium Alloy ◽  
Shock Peening ◽  
The Impact

This paper, using the finite element software ABAQUS, establishes the model of laser shock peening (LSP) of TC4 titanium alloy, and analyzes the influence of different parameters on the residual stress of TC4 titanium alloy and plastic deformation. The results show that LSP can make the surface of TC4 titanium alloy have large compressive stress and plastic deformation, hardness and prolong the fatigue life of materials. Laser energy and the impact frequency are the main factor of surface residual stress effects. The multi-point LSP can perform processing enhanced in surface area, and form residual compressive stress on the surface of the material and in a certain depth.

Numerical Simulation of One Pulse Power Laser Shock Peening

2014 ◽  
Vol 936 ◽  
pp. 1653-1656
Author(s):  
Lei Chen
Keyword(s):  
Residual Stress ◽  
Laser Pulse ◽  
Plastic Strain ◽  
High Energy ◽  
Laser Shock Peening ◽  
High Energy Density ◽  
Stress Wave Propagation ◽  
Material Surface ◽  
Laser Shock ◽  
Shock Peening

Laser shock peening (LSP) is a novel technology of surface treatment. LSP utilizes a short laser pulse with high energy density, which induced a high pressure stress wave propagation and residual compressive stress on material surface. The effects of LSP of SAE9310 steel with a laser pulse of 14.2J at 2.9mm square beam have been studied by finite element method. The underlying formulation is based on Lagangian elastoplastic materials model. The propagation of shock wave, residual stress and plastic strain are simulated. The simulations show that the residual stress is mainly in the radial direction of the workpiece, and nearly zero in the longitudinal direction. The plastic strain remains on the processed surface dominantly. Divergences between theoretical and experimental residual stress occur due to the simplification of shock peening conditions.

Effects of Laser Shock Peening on TC11 Titanium Alloy with Different Impacts

2013 ◽  
Vol 681 ◽  
pp. 266-270 ◽  
Author(s):  
Xiang Fan Nie ◽  
Wei Feng He ◽  
Liu Cheng Zhou ◽  
Yu Qin Li ◽  
Yan Chai
Keyword(s):  
Residual Stress ◽  
Titanium Alloy ◽  
Laser Shock Peening ◽  
Laser Shock ◽  
X Ray Diffraction ◽  
Transmission Electron ◽  
Shock Peening ◽  
Tc11 Titanium Alloy ◽  
The Impact ◽  
Test Result

The blade, made of TC11 titanium alloy, is prone to result in fatigue failure in the formidable environment in aero-engine. So a higher performance request of the material is brought forward. In this paper, laser shock peening(LSP) as a solution is applied to TC11 titanium alloy and microstructure, residual stress and microhardness with and without LSP were examined and compared via transmission electron microscope(TEM), X ray diffraction(XRD)and microhardness tester. The TEM results indicate that a great high density of dislocations are generated and evolve into the dislocation wall, sub-boundary and grain boundary. The nanocrystallites are formed and become smaller and more uniform with greater impacts. A high compressive residual stress above -540MPa is introduced with an increasing plastically affected layer with different impacts. The microhardness test result shows that LSP can obviously increase the hardness by 20 percent or so, and the affected depth increases with the impact from 600μm to 1200μm.

Fatigue Life Recovery via Laser Shock Peening in Mechanically Damaged Aluminium Sheet; Experiments and Prediction Models

2014 ◽  
Vol 891-892 ◽  
pp. 980-985 ◽  
Author(s):  
Niall Smyth ◽  
Philip E. Irving
Keyword(s):  
Residual Stress ◽  
Fatigue Life ◽  
Prediction Models ◽  
Load Cycle ◽  
Laser Shock Peening ◽  
Stress Fields ◽  
Hole Drilling ◽  
Laser Shock ◽  
Aluminium Sheet ◽  
Shock Peening

This paper reports the effectiveness of residual stress fields induced by laser shock peening (LSP) to recover pristine fatigue life. Scratches 50 and 150 μm deep with 5 μm root radii were introduced into samples of 2024-T351 aluminium sheet 2 mm thick using a diamond tipped tool. LSP was applied along the scratch in a band 5 mm wide. Residual stress fields induced were measured using incremental hole drilling. Compressive residual stress at the surface was-78 MPa increasing to-204 MPa at a depth of 220 μm. Fatigue tests were performed on peened, unpeened, pristine and scribed samples. Scratches reduced fatigue lives by factors up to 22 and LSP restored 74% of pristine life. Unpeened samples fractured at the scratches however peened samples did not fracture at the scratches but instead on the untreated rear face of the samples. Crack initiation still occurred at the root of the scribes on or close to the first load cycle in both peened and unpeened samples. In peened samples the crack at the root of the scribe did not progress to failure, suggesting that residual stress did not affect initiation behaviour but instead FCGR. A residual stress model is presented to predict crack behaviour in peened samples.

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