scholarly journals Environmentally-Friendly High-Density Polyethylene-Bonded Plywood Panels

Polymers ◽  
2019 ◽  
Vol 11 (7) ◽  
pp. 1166 ◽  
Author(s):  
Pavlo Bekhta ◽  
Ján Sedliačik

Thermoplastic films exhibit good potential to be used as adhesives for the production of veneer-based composites. This work presents the first effort to develop and evaluate composites based on alder veneers and high-density polyethylene (HDPE) film. The effects of hot-pressing temperature (140, 160, and 180 °C), hot-pressing pressure (0.8, 1.2, and 1.6 MPa), hot-pressing time (1, 2, 3, and 5 min), and type of adhesives on the physical and mechanical properties of alder plywood panels were investigated. The effects of these variables on the core-layer temperature during the hot pressing of multiplywood panels using various adhesives were also studied. Three types of adhesives were used: urea–formaldehyde (UF), phenol–formaldehyde (PF), and HDPE film. UF and PF adhesives were used for the comparison. The findings of this work indicate that formaldehyde-free HDPE film adhesive gave values of mechanical properties of alder plywood panels that are comparable to those obtained with traditional UF and PF adhesives, even though the adhesive dosage and pressing pressure were lower than when UF and PF adhesives were used. The obtained bonding strength values of HDPE-bonded alder plywood panels ranged from 0.74 to 2.38 MPa and met the European Standard EN 314-2 for Class 1 plywood. The optimum conditions for the bonding of HDPE plywood were 160 °C, 0.8 MPa, and 3 min.

Wood Research ◽  
2021 ◽  
Vol 66 (3) ◽  
pp. 437-448
Author(s):  
Petar Antov ◽  
Viktor Savov ◽  
Nikolay Neykov ◽  
Ľuboš Krišťák

In this work, wet-process fibreboards (hardboards) were produced in the laboratory using industrial wood fibres of the species European beech (Fagus sylvatica L.) and Turkey oak (Quercus cerris L.) at the total volume of 40%, and white poplar (Populus alba L.) at 60% volume. The effects of hot pressing pressure (varied from 3.3 MPa to 5.3 MPa) and pressing time (from 255 s to 355 s) on the physical and mechanical properties of hardboards were investigated and optimal values of the parameters for fulfilling the European standard requirements were determined. It was concluded that hardboards with acceptable physical and mechanical properties may be produced from 60% poplar wood waste and residues, combined with 40% hardwood raw materials (beech and oak) by regulating the hot pressing regime only, i.e. pressure and pressing time. The following minimum parameters for producing hardboards from mixed hardwood tree species were determined: a pressure of 4.6 MPa and a pressing time of 280 s.


Polymers ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 220
Author(s):  
Petar Antov ◽  
Viktor Savov ◽  
Ľuboš Krišťák ◽  
Roman Réh ◽  
George I. Mantanis

The potential of producing eco-friendly, formaldehyde-free, high-density fiberboard (HDF) panels from hardwood fibers bonded with urea-formaldehyde (UF) resin and a novel ammonium lignosulfonate (ALS) is investigated in this paper. HDF panels were fabricated in the laboratory by applying a very low UF gluing factor (3%) and ALS content varying from 6% to 10% (based on the dry fibers). The physical and mechanical properties of the fiberboards, such as water absorption (WA), thickness swelling (TS), modulus of elasticity (MOE), bending strength (MOR), internal bond strength (IB), as well as formaldehyde content, were determined in accordance with the corresponding European standards. Overall, the HDF panels exhibited very satisfactory physical and mechanical properties, fully complying with the standard requirements of HDF for use in load-bearing applications in humid conditions. Markedly, the formaldehyde content of the laboratory fabricated panels was extremely low, ranging between 0.7–1.0 mg/100 g, which is, in fact, equivalent to the formaldehyde release of natural wood.


2012 ◽  
Vol 503-504 ◽  
pp. 74-77
Author(s):  
Nan Hu ◽  
Xian Jun Li ◽  
Yi Qiang Wu ◽  
Xin Gong Li ◽  
Zhi Cheng Xue

In this paper, the new bamboo-based consolidated composite floors were fabricated with thin bamboo veneers which used as decoration layers, wear resistant layers, high density fiberboards and equilibrium layers through assembling and scuffing. The effect rules of the composite floor on properties were preliminarily studied by three factors: hot-pressing temperature, pressure and time. The results showed that the wear resistance and surface bond strength of the thin bamboo veneer consolidated composite floor significantly increased with the rise of hot-pressing temperature. In the scope of resources, the effect of hot-pressing pressure and time on properties of the floor is not significant. The optimizing technology is hot-pressing temperature 170°C, pressure 3MPa and time 40s/mm in this study. The thin bamboo veneer consolidated composite floor is an excellent floor decorative material, which has good physical and mechanical properties.


2010 ◽  
Vol 93-94 ◽  
pp. 165-168 ◽  
Author(s):  
Jintamai Suwanprateeb ◽  
Kitiya Wasoontararat ◽  
Waraporn Suvannapruk

In this study, a combination of powder printing technique and two-stepped heat treatment was utilized as a mean to prepare porous high density polyethylene structure. Physical and mechanical properties of the resulting structure were then characterized by porosity measurement and monotonic tensile test. It was found that the relationship between structure and properties was strongly influenced by processing conditions including compositions, treatment times and treatment temperatures. This process could increase the properties of porous high density polyethylene significantly over the single-stepped heat treatment without destroying porous structure. Porous high density polyethylene bodies having a porosity ranging from 46-58 percents with tensile strength up to approximately 4 MPa could be successfully prepared in this study.


2011 ◽  
Vol 3 (1) ◽  
pp. 7
Author(s):  
Sari Mirad Noor

The need of log increace rapidly, mean while forest product decrease, so efficiency on wood process should be done wisely, in the other hand plastic waste is uncompossed material, become an environmental problems. This research aims to determine the impact of particles of type HDPE plastic wastes and twigs/branches of rubber on some physical and mechanical properties of wood. Physical properties have been tested for water content, density, thickness, and water absorption. Although mechanical properties tests were tough Broken/Module of Rufture (MOR) and the preservation of architecture/modulus of elasticity (MOE).     The raw materials used are polyethylene of high density of waste plastic and rubber adhesive urea formaldehyde branch branch. Experimental design used the randomized Completely Design (RCD) 5 x 4, in which each treatment became much like 5 times replicated).The treatment used is the diversity of the composition of the waste of plastic of different types of polyethylene of high density provides a significant effect on the content of water, water absorption, the density and the development of thickness. With regard to the persistence and the fracture of the arch determination not to give a significant effect.Keywords: physical and mechanical properties, particle board, HDPE plastic waste, branch/twig of  rubber.


2012 ◽  
Vol 542-543 ◽  
pp. 363-366
Author(s):  
Chi Qiang Yao ◽  
Li Yu ◽  
Yan Jun Li ◽  
Shi Ke Xu ◽  
Lan Xing Du

Dense Chinese Fir LVL was manufactured from Chinese Fir veneer which was impregnated with laboratory prepared water soluble phenol formaldehyde(PF) resin. The influences of various processing factors on properties of dense Chinese Fir LVL were explored. It is showed that the mechanical properties of dense Chinese Fir LVL first increase and then decrease with the increase of drying temperature and hot-pressing time. Plank performance becomes higher with the increase of compressibility and hot-pressing temperature. The optimum technological parameters for LVL process are set.


2021 ◽  
Author(s):  
Carine Setter ◽  
Uasmim Lira Zidanes ◽  
Eduardo Hélio de Novais Miranda ◽  
Flávia Maria Silva Brito ◽  
Lourival Marin Mendes ◽  
...  

Abstract The quality of plywood panels depends on factors such as the forest species and the adhesive used in their production, and understanding the interferences of these factors in the final properties of the plywood is of fundamental importance. The study aimed to develop multilaminate plywood panels with two forest species and two types of adhesive and to evaluate the influences of these factors (forest species and adhesive) on the physical and mechanical properties of the plywood. The panels were produced with sheets of parica and pine with two types of adhesives, urea-formaldehyde and phenol-formaldehyde, with a weight of 150 g/cm². Then, each set was pressed for 10 minutes under a specific pressure of 0.98 MPa at a temperature of 150 °C. Three panels were produced for each type of blade and adhesive, totaling four treatments. The plywood was evaluated for physical properties (humidity, bulk density, and water absorption) and mechanical properties (parallel and perpendicular static flexion and resistance to mechanical shear). The results showed that the forest species had a greater influence on physical and mechanical properties, with the best results being observed for plywood produced with pine. The panels with sheets of parica and phenol-formaldehyde adhesive showed less moisture. The apparent density of the panels should be considered as it positively influenced the mechanical properties and negatively impacted water absorption. It is concluded that the plywood produced can be used for internal and external applications. However, it is indicated for structural purposes as it did not meet the requirements of the NBR 31.000.001/2:2001.


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