scholarly journals Performance of Aggregate Incorporating Palm Oil Fuel Ash (Pofa) and Silt

Depletion of natural aggregate has created more research to explore the utilization of industrial waste as alternative aggregate in concrete construction. The use of industrial wastes in making of artificial aggregate will lead to greener environment. In this study an attempt has been made to find the suitability of waste materials of palm oil fuel ash (POFA) and water treatment sludge as possible substitute for natural coarse aggregate. Specific gravity, water absorption, crushing strength and impact value have been tested for this mixture. Both raw materials were mixed with lime and alkaline activator. The artificial aggregate was air-cured at non-sintered temperature. Results show that the different mix proportions of the POFA to silt affected the performance of the artificial aggregate. Specific gravity and water absorption increased with the proportion of silt. Lightweight aggregate comprising silt combined with POFA and alkaline activator has the potential to produce a good performance of concrete. These benefits contribute to the production of energy-efficient building materials.

2021 ◽  
Vol 1200 (1) ◽  
pp. 012001
Author(s):  
A S Nurfarhanna ◽  
A Suraya Hani ◽  
O Mohamad Hairi ◽  
J Zalipah ◽  
AH Noor Azlina ◽  
...  

Abstract Railway’s concrete sleepers demand high consumption of cement which generates higher energy assumption and carbon emission. Meanwhile, in Malaysia, around 100 tonnes of palm oil fuel ash (POFA) were disposed of in the landfill, which endangering environmental health. However, this POFA have pozzolanic properties that can be employed as cementitious material. Therefore, this study aimed to produce a sustainable concrete sleeper by using POFA as a cement replacement material focusing on the compressive strength and water absorption performance. Concrete samples with a strength grade of 55MPa and w/c of 0.35 were prepared with three design mixes containing 0% (control), 20%(POFA20), and 40%(POFA40) of POFA. For the compressive strength test, a compression machine was used. Meanwhile, the water absorption was measured at atmospheric pressure. Both tests were conducted at 7 and 28 days of curing age. The results show that as the curing age increases, their water absorption and compressive strength improves, indicating a pozzolanic reaction. In terms of POFA content, the water absorption increases by 14% and 54% for POFA20 and POFA40, respectively. Meanwhile, the compressive strength reduced by 39% for POFA20 and 67% for POFA40. Since POFA20 meets the standards, it is however applicable in slab tracks.


2017 ◽  
Vol 889 ◽  
pp. 261-264 ◽  
Author(s):  
Norpadzlihatun Manap ◽  
Nor Izzah Muhamad ◽  
Kavitha Sandirasegaran

Concrete is one of the most important materials for construction industry. The material in the mixture of concrete includes cement, sand and coarse aggregate. Production of cement causes the air pollution from the emission of carbon dioxide to the air. This research studies the replacement of cement with palm oil fuel ash (POFA) in the concrete mixture. The objective of this research is to investigate the compressive strength of concrete and water absorption rate of concrete made from POFA and to compare the strength and absorption rate between conventional concrete and concrete made from POFA. This is to indicate whether the compressive strength and absorption rate are equivalent to the strength of conventional concrete. The methodology used in this research is experimental method and the palm oil fuel ash was taken from palm oil mill in Cha’ah, Johor, Malaysia. The results of this research are the specimens which contain 20% POFA has a compressive strength and water absorption rate comparable to conventional concrete.


2021 ◽  
Vol 13 (11) ◽  
pp. 6091
Author(s):  
Shi Ying Kwek ◽  
Hanizam Awang

The global consumption of aggregate in the construction field is increasing annually, especially in concrete production. With the development of the economy and increase of the population, the demand for concrete and, therefore, a huge amount of aggregate has increased significantly. This issue is pressing and needs to be addressed. Lightweight aggregate (LWA) is one possible solution. This study investigated the potential use of artificial LWA manufactured from alkaline-activated palm oil fuel ash (POFA) with silt due to its properties and performances. Six mixes containing up to 60% silt by total weight combined with optimised activated POFA were analysed. The artificial LWA was synthesised through a pelletising and sintering process at 1150 °C. The increase in the activated POFA proportion in the mixture induced changes in the properties of artificial LWA, including the physical and mechanical properties, durability, and microstructure. The analytical results showed that all of the artificial aggregates were categorised as LWA, based on BS EN 13055. The artificial LWA with 40% activated POFA and 60% silt had the highest crushing strength and acceptable properties for construction applications. This study summarised the performances of the final products and highlighted the different uses of imported silt and POFA as building materials for minimising environmental impacts.


2020 ◽  
Vol 997 ◽  
pp. 3-7
Author(s):  
Abdul Wafi Razali ◽  
Nur Fadilah Darmansah ◽  
Afzan Ahmad Zaini ◽  
Siti Halipah Ibrahim ◽  
Nadia Zaini ◽  
...  

The usage of agricultural waste in form of ashes as one of the constituent materials in concrete has been studied in recent years. Palm Oil Fuel Ash (POFA) is one of the largest agricultural wastes produced in Malaysia that contain high amount of silica with pozzolanic properties. The mass production of POFA are typically disposed to open area and in turn can generate environmental issues and health hazards. Due to the waste disposal problem, a number of initiatives have been done by utilizing POFA into various construction materials including as substitute to Ordinary Portland Cement (OPC) in concrete production. This paper discusses on the water absorption properties and compressive strength of concrete by utilizing POFA in several series of cement replacement. OPC was replaced by POFA at 2.5%, 5%,7.5% and 10% in these series of mix design. Control OPC concrete sample was also prepared for comparison. The samples were prepared in 100 mm cubic moulds and tested for compressive strength and water absorption for 7, 14 and 28-day curing ages. Three replicates were prepared for each concrete mix and for each test conducted. The results stipulated that the higher percentage of POFA replacement decreased the compressive strength and increased the water absorption amount of concrete mixture over different concrete ages.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4253
Author(s):  
Shi Ying Kwek ◽  
Hanizam Awang ◽  
Chee Ban Cheah

Malaysia is one of the largest palm oil producers in the world and its palm oil industry is predicted to generate a large amount of waste, which increases the need to modify it for sustainable reuse. The green geopolymers produced from industrial waste can be a potential substitute for cementitious binders. This type of polymer helps reduce dependency on cement, a material that causes environmental problems due to its high carbon emissions. Palm oil fuel ash (POFA) geopolymer has been widely investigated for its use as a sustainable construction material. However, there is still uncertainty regarding the total replacement of cement with POFA geopolymer as a binder. In this study, we examined the effects of different material design parameters on the performance of a POFA-based geopolymer as a building material product through iterations of mixture optimisation. The material assessed was a single raw precursor material (POFA) activated by an alkaline activator (a combination of sodium hydroxide and sodium silicate with constant concentration) and homogenised. We conducted a physical property test, compressive strength test, and chemical composition and microstructural analyses to evaluate the performance of the alkali-activated POFA geopolymer at 7 and 28 days. According to the results, the optimum parameters for the production of alkali-activated POFA paste binder are 0.6 liquid-to-solid ratio and 2.5 alkaline activator ratio. Our results show that the use of alkali-activated POFA geopolymer is technically feasible, offering a sustainable and environmentally friendly alternative for POFA disposal.


CONSTRUCTION ◽  
2021 ◽  
Vol 1 (2) ◽  
pp. 50-61
Author(s):  
K. Hasan ◽  
F.M. Yahaya ◽  
A. Karim ◽  
Rokiah Othman

The concept of utilizing various types of wastes, such as agricultural dumps and marine by-products, as a partial replacement of cement has gained a great interest to develop eco-friendly and economical mortars for sustainable construction. This study aims to evaluate the feasibility of using palm oil fuel ash (POFA), an agro-industrial waste by-product from palm oil mills and seashell powder (SSP) derived from seashells, a marine waste material partial replacement of cement in mortars. The water to binder (w/b) ratio of 0.49 and the sand to binder (s/b) ratio of 2.54 with 0% to 30% of ordinary portland cement (OPC) by weight was replaced with POFA and SSP, and the resulting mortar samples were tested for mechanical properties and durability in this study. The compressive strength, flexural strength, water absorption, and flow table tests were performed in this study for different percentages of POFA and SSP after 7, 28, and 130 days. The results showed that the 30% POFA incorporated mortars achieved the highest compressive strength (35.12N/mm2), flexural strength (4.06N/mm2), high density with less water absorption (4.79%) after 130 days of curing and the high strength mortar with less water flow (22.2cm) during casting. Also, it found that the 25% POFA and 5% SSP incorporated mortars attained acceptable results as supplementary cementing material. This study suggests that the POFA and SSP incorporated mortars could be used in concrete for sustainable development of construction through the efficient valorization of waste materials.


2016 ◽  
Vol 9 (2) ◽  
pp. 120-128
Author(s):  
Haspiadi Haspiadi ◽  
Kurniawaty Kurniawaty

Research of  the utilization solid waste of palm oil fuel ash from boiler as row materials  for manufacturing light concrete brick has been conducted. The main objective of this study is to investigate the potential use solid waste of palm oil fuel ash from palm oil mill boilers as row materials for manufacturing light concrete brick has recently attracted for an alternative environmentally sustainable application. In this study, light concrete brick made with various proportions of palm oil fuel ash from palm oil mill boilers and sand were fabricated and studied under laboratory scales. Percentage of palm oil fuel ash of 0% as a control,  10%, 20%, 30%, 40%, 50%, 60%, replacement  sand, wheras others materials such as Portland cement, lime, gypsum, foaming agent and aluminium with the numbers constant. The quality of light concreate brick   were applied followed by the compressive strength test, density and water absorption capacity. The study discovered that the compressive strength for all composition meet the recommended value to light structural of 6.89 MPa as prescribed in SNI 03-3449-2002. In the same manner density of light concrete brick for all proportion under the maximum density recommended value of 1400 Kg/m3 according to SNI 03-3449-2002. While water absorption capacity of increased by the increasing use of ashes. Therefore, palm oil fuel ash from boiler can be used as raw material for the light concrete brick which is  environmental friendly because using solid waste and also an alternative handling solid waste.ABSTRAKPenelitian pemanfaatan limbah padat abu cangkang dan serat kelapa sawit dari boiler sebagai bahan baku pembuatan bata beton ringan telah dilakukan. Tujuan dari penelitian ini adalah pemanfaatan limbah padat abu boiler berbahan bakar cangkang dan serat sebagai bahan pembuatan bata beton ringan sebagai salah satu alternatif pengelolaan lingkungan yang bekelanjutan. Dalam penelitian ini, bata beton ringan dibuat dengan berbagai komposisi abu boiler dan pasir yang diproduksi dalam  skala laboratorium. Persentase dari abu berturut-turut 0% sebagai kontrol, 10%, 20%, 30%, 40%, 50% dan 60% mensubtitusi pasir, sedangkan bahan lain yaitu semen, kapur, gypsum,  foaming  agent serta aluminium pasta dengan jumlah tetap. Mutu bata beton ringan yang diujikan adalah kuat tekan, bobot jenis dan daya serap air. Hasil penelitian menunjukkan bahwa kuat tekan untuk semua komposisi memenuhi batas minimum yang dipersyaratkan untuk stuktural ringan yaitu 6,89 MPa sesuai SNI 03-3449-2002. Demikian pula bobot jenis dari bata ringan yang dihasilkan masih dibawah dari batas maksimum yang direkomendasikan SNI 03-3449-2002 yaitu maksimal 1400 Kg/m3. Sedangkan daya serap air mengalami kenaikan dengan naiknya jumlah abu yang digunakan . Limbah padat abu boiler berbahan bakar cangkang dan serat sawit dapat dimanfaatkan sebagai bahan baku pembuatan bata beton ringan yang ramah lingkungan dengan memanfaatkan limbah dan menjadi salah satu alternatif pengelolaan limbah. Kata kunci :  Abu cangkang kelapa sawit,  bata beton ringan, bobot jenis,  daya serap air,  limbah,  kuat tekan


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