Effect of active action friction forces on technological parameters of backward extrusion

2021 ◽  
pp. 25-33
Author(s):  
B.S. Moroz ◽  
M.G. Dudnik
Keyword(s):  
Extrusion Process ◽  
Technological Parameters ◽  
Deformation Degree ◽  
Friction Forces ◽  
Backward Extrusion ◽  
Deformation Force ◽  
Active Friction Forces ◽  
The Impact ◽  
Experimental Researches ◽  
Experimental And Theoretical Studies

The parameters of deformation degree at theoretical and experimental researches of cold backward extrusion processes of hollow glasses-type products are considered. The dependences of their relationship with the relative degree of deformation and the scale of their conformity are suggested. The published results of experimental and theoretical studies on the impact of technological parameters of the backward extrusion process of hollow products in the conditions of active friction forces to reduce the deformation force and stress-strain state of the billet are analyzed. Insuffi ciently studied features of the process and the possibility for expanding of the application fi eld of the backward extrusion method with the active action of friction forces are noted. The method for calculating of the deformation rate required to determine the current stress in the implementation of the hot backward extrusion process.

scholarly journals Backward Extrusion of Aluminum Alloy Sections Used in Aircraft Structural Components / Wyciskanie Przeciwbieżne Kształtowników Ze Stopów Aluminium Stosowanych Na Elementy Konstrukcji Lotniczych

2015 ◽  
Vol 60 (4) ◽  
pp. 2805-2812
Author(s):  
B. Pawłowska ◽  
R.E. Śliwa
Keyword(s):  
Aluminum Alloys ◽  
Effective Strain ◽  
Extrusion Process ◽  
Al Alloys ◽  
Proper Choice ◽  
Technological Parameters ◽  
Initial State ◽  
Cross Sectional ◽  
Backward Extrusion ◽  
Complex Cross

The paper presents an analysis of selected aluminum alloys as structural materials used in production of aircraft parts as well as specification of technological parameters of Al alloys extrusion on a backward press with their effect on mechanical properties, microstructure and quality of the final product. Upsetting tests with backward extrusion complex cross-sectional profile tests were conducted on aluminum alloys 7075, 2024, 2099. Based on the results, specifications of forging in the form of unit stress - effective strain relations were determined using logarithmic deformation index, allowing proper choice of extrusion parameters. The range of temperatures for hot plastic treatment along with range of extrusion rate for the analyzed thin-walled aircraft profiles were determined. Tests were also conducted on the microstructure of Al alloys in the initial state as well as after the extrusion process had been completed. It has been proved that the proper choice of parameters in the case of a specific profile extruded from Aluminum alloys 2024, 7075, 2099, allows the manufacturing of products of complex crosssections and the quality required in aerospace industry. This has been demonstrated on the example of complex cross-sectional profiles using elements of varied wall thickness.

scholarly journals Experimental research on vibrational digging-up of sugar beet

2018 ◽  
Vol 5 (1) ◽  
pp. 30-41
Author(s):  
V. Adamchuk ◽  
V. Bulgakov ◽  
I. Holovach ◽  
Ye. Ignatiev
Keyword(s):  
Sugar Beet ◽  
Technological Process ◽  
Experimental Research ◽  
Statistical Processing ◽  
Technological Parameters ◽  
A Value ◽  
Crop Root ◽  
The Impact ◽  
Experimental Researches

The technological process of vibrational digging-up of sugar beet has spread in many sugar beet-sowing coun- tries. The experience of using this process demonstrated its advantages compared against other ways of dig- ging-up, but there have been scarce experimental researches of the vibrational digging-up of sugar beet from soil which makes this topic urgent for sugar beet production. Aim. The experimental determination of rational parameters and modes of the vibrational digging-up working tool to ensure the required quality of conducting the technological process of digging sugar beet from soil. Methods. The methods of planning a multifactor ex- periment, fi eld studies, statistical processing, regression analysis of the experimental data with building graphic curves were applied. Results. A new model of a tool for vibrational digging-up of sugar beet from soil has been elaborated. The accepted program and method were used to conduct experimental research on the impact of the main construction and technological parameters of the vibrational digging-up working tool of the beet harvester on the quality indices of performing the technological process of harvesting sugar beet. The energy parameters of new vibrational digging-up working tools were studied in fi eld conditions via registering the values of tenzometric sensors in different modes of the device and different parameters and working modes of the vibrational digging-up tools. Conclusions. It was established that there is a value of the vibration frequency and running depth in soil of the vibrational digging-up working tool for each value of the translational veloc- ity of the vibrational digging-up machine which corresponds to minimal losses and damage to crop roots. It was also found that the degree of crop root damage depends on the conditions of performing the technological process of vibrational digging-up (soil solidity and humidity), and the weight of damaged crop roots increases with the increase in solidity and the decrease in humidity of soil.

Numerical analysis of porous blank die forging in the die with the implementation of active friction forces

2020 ◽  
pp. 17-24
Author(s):  
G. A. Bagliuk ◽  
S. F. Kyryliuk
Keyword(s):  
Material System ◽  
Porous Powder ◽  
Compression Force ◽  
Friction Forces ◽  
High Deformation ◽  
Deformation Intensity ◽  
Die Forging ◽  
Active Friction ◽  
Deformation Force ◽  
Active Friction Forces

The paper provides the results of simulating the hot die forging of porous powder preforms with active friction forces applied along the lateral surface of the deformable blank by means of internal cohesion in the die-material system. The study covers the evolution of relative density distribution over the blank cross section at different stages of deformation, stress-strain state and total strain force while varying the loading boundary conditions by changing the initial compression force applied to elastic elements that prevent the die from displacement. It is shown that active friction forces acting on the periphery of the forging adjacent to the die inner side result in areas with a significantly higher deformation intensity compared to deformations in the center of the blank volume. At the same time, the volume of the high deformation intensity area and maximum values of deformation increase with a decrease in the spring initial compression force and, accordingly, with an increase in the die displacement value during deformation. Automatic die displacement due to internal cohesion in the die-deformable material system leads to a decrease in the total deformation force, and with a decrease in the die displacement value during deformation, the deformation force increases.

Peculiarities of tool material wear at polymeric composite blank cutting

2018 ◽  
Vol 2018 (7) ◽  
pp. 27-31
Author(s):  
Юрий Зубарев ◽  
Yuriy Zubarev ◽  
Александр Приемышев ◽  
Alexsandr Priyomyshev
Keyword(s):  
Tool Wear ◽  
Tool Material ◽  
Polymeric Composite ◽  
Physical Models ◽  
Technological Parameters ◽  
Tool Materials ◽  
Materials Used ◽  
The Impact ◽  
Material Wear

Tool materials used for polymeric composite blank machining, kinds of tool material wear arising at machining these blanks, and also the impact of technological parameters upon tool wear are considered. The obtained results allow estimating the potentialities of physical models at polymeric composite blanks cutting.

scholarly journals Successive Harvests Modulate the Productive and Physiological Behavior of Three Genovese Pesto Basil Cultivars

Agronomy ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 560
Author(s):  
Luigi Formisano ◽  
Michele Ciriello ◽  
Christophe El-Nakhel ◽  
Marios C. Kyriacou ◽  
Youssef Rouphael
Keyword(s):  
Dry Matter ◽  
Co2 Assimilation ◽  
Stomatal Resistance ◽  
Matter Content ◽  
Dry Matter Content ◽  
Technological Parameters ◽  
Net Co2 Assimilation ◽  
Dry Biomass ◽  
Crop Cycle ◽  
The Impact

In the Italian culinary tradition, young and tender leaves of Genovese basil (Ocimum basilicum L.) are used to prepare pesto sauce, a tasty condiment that attracts the interest of the food processing industry. Like other leafy or aromatic vegetables, basil is harvested more than once during the crop cycle to maximize yield. However, the mechanical stress induced by successive cuts can affect crucial parameters associated with pesto processing (leaf/stem ratio, stem diameter, and dry matter). Our research accordingly aimed to evaluate the impact of successive harvests on three field-grown Genovese basil cultivars (“Aroma 2”, “Eleonora” and “Italiano Classico”) in terms of production, physiological behavior, and technological parameters. Between the first and second harvest, marketable fresh yield and shoot dry biomass increased by 148.4% and 172.9%, respectively; by contrast, the leaf-to-stem ratio decreased by 22.5%, while the dry matter content was unchanged. The increased fresh yield and shoot dry biomass at the second harvest derived from improved photosynthetic efficiency, which enabled higher net CO2 assimilation, Fv/Fm and transpiration as well as reduced stomatal resistance. Our findings suggest that, under the Mediterranean environment, “Italiano Classico” carries superior productive performance and optimal technological characteristics in line with industrial requirements. These promising results warrant further investigation of the impact successive harvests may have on the qualitative components of high-yielding basil genotypes with respect to consumer expectations of the final product.

scholarly journals Thermographic Study of Chip Temperature in High-Speed Dry Milling Magnesium Alloys

2016 ◽  
Vol 7 (2) ◽  
pp. 86-92 ◽  
Author(s):  
Józef Kuczmaszewski ◽  
Ireneusz Zagórski ◽  
Piotr Zgórniak
Keyword(s):  
Temperature Measurement ◽  
Magnesium Alloys ◽  
High Speed ◽  
Machining Process ◽  
Dry Milling ◽  
Technological Parameters ◽  
Chip Temperature ◽  
Thermographic Study ◽  
On Chip ◽  
The Impact

Abstract This paper presents an overview of the state of knowledge on temperature measurement in the cutting area during magnesium alloy milling. Additionally, results of own research on chip temperature measurement during dry milling of magnesium alloys are included. Tested magnesium alloys are frequently used for manufacturing elements applied in the aerospace industry. The impact of technological parameters on the maximum chip temperature during milling is also analysed. This study is relevant due to the risk of chip ignition during the machining process.

scholarly journals The Contact Mechanics of Novikov’s Surface-Hardened Gearing during Running-in Process

2018 ◽  
Vol 2018 ◽  
pp. 1-8 ◽  
Author(s):  
Alexey Beskopylny ◽  
Nikolay Onishkov ◽  
Viktor Korotkin
Keyword(s):  
Cold Deformation ◽  
Contact Fatigue ◽  
High Hardness ◽  
Contact Spot ◽  
The State ◽  
Contact Strength ◽  
Friction Forces ◽  
Contact Surfaces ◽  
Defective Surface ◽  
The Impact

The article is devoted to the analysis of the state of the contact surfaces of the higher kinematic pair in the general case of relative motion, that is, in the presence of rolling, sliding, and twisting, which is characteristic of Novikov’s circular-screw gears. The purpose of the work is to assess the impact of friction forces, the state of contact surfaces after tool processing, and the localization of the instantaneous contact spot on the level of contact—fatigue durability of gears. Power contact in the presence of geometric slippage of the mating surfaces leads to a significant change in the initial geometry and the mechanical properties of surface layers. In the existing methods of calculations of contact strength, the effect of running-in is investigated insufficiently, which leads to an incorrect result, especially for gear with high hardness of the teeth. In this work, the conditions of contact interaction close to the real requirements are studied on the basis of experimental material, numerical solution of the contact problem, determination of the terms of the contact areas of slip, and adhesion within the instantaneous spot. The shape of the instant contact spot has asymmetry and can be approximated by an ellipse with the introduction of a correction factor. The running-in period is of a plastic nature with cold deformation and reduction of the roughness of surfaces. As a result of the run-in period, the area of actual contact (tooth height) is increased by 2 or more times. It is not desirable to spread the area of contact at the area of adhesion that initiates the formation of pitting. The presence of defective surface area on the level of contact strength does not have significant influence, because of the running-in period, but increases the risk of spalling and brittle fracture.

scholarly journals Influence of Technological Parameters of Furane Mixtures on Shrinkage Creation in Ductile Cast Iron Castings

2014 ◽  
Vol 59 (3) ◽  
pp. 1037-1040 ◽  
Author(s):  
I. Vasková ◽  
M. Hrubovčáková ◽  
J. Malik ◽  
Š. Eperješi
Keyword(s):  
Cast Iron ◽  
Ductile Iron ◽  
Ductile Cast Iron ◽  
Gating System ◽  
Technological Parameters ◽  
Iron Castings ◽  
Steel Castings ◽  
The Impact ◽  
Very High ◽  
Great Development

Abstract Ductile cast iron (GS) has noticed great development in last decades and its boom has no analogue in history humankind. Ductile iron has broaden the use of castings from cast iron into areas, which where exclusively domains for steel castings. Mainly by castings, which weight is very high, is the propensity to shrinkage creation even higher. Shrinkage creation influences mainly material, construction of casting, gating system and mould. Therefore, the main realized experiment was to ascertain the influence of technological parameters of furane mixture on shrinkage creation in castings from ductile iron. Together was poured 12 testing items in 3 moulds forto determine and compare the impact of various technological parameters forms the propensity for shrinkage in the casting of LGG.

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