Corrosion Fatigue Crack Propagation of 6151-T6 Aluminum Alloy Based on Virtual Crack Closure Technique

2014 ◽  
Vol 998-999 ◽  
pp. 31-34
Author(s):  
Guang Ming Kong ◽  
Xu Dong Li ◽  
Zhi Tao Mu

Using the virtual crack closure technique (VCCT), an interface element that can calculate stress intensity factors (SIFs) directly and simulate the crack propagation conveniently has been developed. Based on an accelerated corrosion experiment, the fatigue crack propagation behavior of the 6151-T6 aluminum alloys under different corrosion years and stress levels were simulated, and it was proved to be convenient to calculate strain energy release rate and SIFs of AA 6151-T6 under different stress levels and corrosion years. The proposed method is characterized by higher accuracy and less calculation elements, provides a new way for engineering fracture analysis of the structure.

2019 ◽  
Vol 14 ◽  
pp. 155892501988346 ◽  
Author(s):  
Fatih Daricik

The virtual crack closure technique is a well-known finite element–based numerical method used to simulate fractures and it suits well to both of two-dimensional and three-dimensional interlaminar fracture analysis. In particular, strain energy release rate during a three-dimensional interlaminar fracture of laminated composite materials can successfully be computed using the virtual crack closure technique. However, the element size of a numerical model is an important concern for the success of the computation. The virtual crack closure technique analysis with a finer mesh converges the numerical results to experimental ones although such a model may need excessive modeling and computing times. Since, the finer element size through a crack path causes oscillation of the stresses at the free ends of the model, the plies in the delaminated zone may overlap. To eliminate this problem, the element size for the virtual crack closure technique should be adjusted to ascertain converged yet not oscillating results with an admissible processing time. In this study, mesh size sensitivity of the virtual crack closure technique is widely investigated for mode I and mode II interlaminar fracture analyses of laminated composite material models by considering experimental force and displacement responses of the specimens. Optimum sizes of the finite elements are determined in terms of the force, the displacement, and the strain energy release rate distribution along the width of the model.


Materials ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 2481 ◽  
Author(s):  
Yangcheng Hu ◽  
Zhiyi Liu ◽  
Qi Zhao ◽  
Song Bai ◽  
Fei Liu

P-texture effect on the fatigue crack propagation (FCP) resistance in an Al-Cu-Mg alloy containing a small amount of Ag, is investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and electron back scattering diffraction (EBSD). Results shows that the high intensity P-texture sheet has lower σ0.2/σb, lower FCP rate and higher damage tolerance than random texture sheet. Fracture analysis indicates that the striations spacing of high intensity P-texture sheet is much smaller than that of random texture sheet and it has a rougher fatigue fracture surface, which causes a significant roughness induced crack closure (RICC) effect. The calculation results manifest that high intensity P-texture sheet possesses a higher crack closure level reaching 0.73 as compared to random texture sheet (only 0.25). The statistical analysis results reveal the P-grains have large twist angle of 105–170° and tilt angle of 5–60° with neighboring grains, which is similar to Goss-grains. This is the fundamental reason that P-texture sheet has the same FCP resistance and induces fatigue crack deflection as Goss-texture sheet. Additionally, the most {111} slipping planes of P-grains are distributed in the range of 30–50° deviating from transverse direction of the sheet. This results in more {111} slipping planes to participate in cyclic plastic deformation, which is beneficial to reduce fatigue damage accumulation and improve the damage tolerance of Al-Cu-Mg-Ag alloy.


Author(s):  
Kokleang Vor ◽  
Catherine Gardin ◽  
Christine Sarrazin-Baudoux ◽  
Jean Petit ◽  
Claude Amzallag

The scope of this study is to investigate the effect of tensile prestrain on crack growth behavior in a 304L stainless steel. Fatigue crack propagation tests were performed on single-edge notched tension (SENT) raw specimens (0% of prestrain) and on prestrained specimens (2% and 10%). On one hand, it is found that the different levels of prestrain exhibit no significant influence on crack propagation in the high range of Stress Intensity Factor (SIF), where there is no detectable crack closure. On the other hand, a clear effect of prestrain on crack growth rate can be observed in the near threshold region where closure is detected. Thus, it can be concluded that the prestrain mainly affects the crack growth rate through its influence on the crack closure.


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