Development of CNC System Software for Micro V-Groove Machine Tool

2016 ◽  
Vol 679 ◽  
pp. 37-41
Author(s):  
Guo Qiang Huang ◽  
Jian Qun Liu ◽  
Wei Qiang Gao
Keyword(s):  
Machine Tool ◽  
Numerical Control ◽  
Automatic Programming ◽  
System Software ◽  
Motion Controller ◽  
Key Factors ◽  
Cnc System ◽  
Control Functions ◽  
Ultra Precision ◽  
Machine Interface

The computerize numerical control (CNC) system is one of the key factors for the development of micro v-groove machine tools to fabrication micro v-groove structures. Based on the investigation on the machining of micro v-groove structures, a developed software contains five modules: editing, automatic programming, program control, manual control and human machine interface. A3200 software based motion controller integrated with the machine characteristics is used in this study to develop the motion control functions of the micro v-groove machine tool. Meanwhile, a method is proposed to redefine the instructions of M, T and S by setting monitoring points so as to enhance the scalability of CNC system. The results show that the CNC system software is not only stable and reliable, but also satisfies the basic requirements of the ultra-precision machining of micro v-groove structures.

Research of an Open CNC System for MRF Machine Tool Based on UMAC

2013 ◽  
Vol 589-590 ◽  
pp. 648-653
Author(s):  
Ming Jun Chen ◽  
Zhan Yue Guo ◽  
He Nan Liu ◽  
Bo Yu ◽  
Hui Peng ◽  
...  
Keyword(s):  
Machine Tool ◽  
Notch Filter ◽  
Numerical Control ◽  
Precision Machining ◽  
Contour Error ◽  
Cnc System ◽  
Open Cnc ◽  
Ultra Precision ◽  
Open Cnc System ◽  
Universal Motion

In order to use magnetorheological finishing (MRF) to accomplish ultra-precision machining of complex curve surfaces, an open computer numerical control (CNC) system based on universal motion and automation controller (UMAC) has been developed. The paper introduces the hardware structure of the system, elucidates the control algorithm and parameters tuning of PID + velocity/acceleration feed-forward + notch filter, and explains the design of a friendly human-machine interface (HMI) to satisfy the need of actual manufacturing and complicated numerical control. With the open CNC system, a 4mm-diameter circle is polished on the MRF experimental prototype with the contour error of 1.67% and the surface roughness Ra of 1.4nm. Experimental results prove that the open CNC system for the MRF machine tool meets the requirements of ultra-precision machining.

An Open CNC System Based on Motion Controller

2010 ◽  
Vol 44-47 ◽  
pp. 956-959 ◽  
Author(s):  
Wei Dong Yang ◽  
Jiang Chang
Keyword(s):  
Numerical Control ◽  
Control Laboratory ◽  
Motion Controller ◽  
Cnc System ◽  
Hardware Platform ◽  
Open Cnc ◽  
Open Cnc System

Making a study of the design of a NC inserting PC open CNC system from the aspect of hardware and software, this paper adopted a programmable multi-axis controller (PMAC) to construct a hardware platform for the open CNC system on the mode of “PC + motion controller”. Introduction was made to a kind of way of implementation of the open CNC system. The developed system can satisfy the experimental requirements of the university’s numerical control laboratory and also be used to rebuild CNC systems.

Research and Development on Miniature Teaching Computer Numerical Control Lathe Machine

2011 ◽  
Vol 328-330 ◽  
pp. 810-813 ◽  
Author(s):  
Hai Yun Zhang ◽  
Yu Gang Zhao ◽  
Guo Yong Zhao ◽  
Yan Rong Li ◽  
Zhong Wen Sima
Keyword(s):  
Low Cost ◽  
Computer Numerical Control ◽  
Numerical Control ◽  
Motion Controller ◽  
Cnc System ◽  
Dynamic Display ◽  
Cnc Lathe ◽  
Lathe Machine ◽  
Controller Card ◽  
Linkage Program

An open double coordinates computer numerical control (CNC) system was developed, which was based on PC and PMAC motion controller card. A miniature and teaching CNC lathe machine was developed with a simple structure, low cost, small volume and suitability for teaching. The CNC system had the advantages of 2-axis linkage, program editing, manual operation, inching operation, simulation processing operation, automatic operation and dynamic display of the tracing. The system was based on the Windows XP platform. Its interface was friendly and it was convenient to manipulate.

Embedded Machine Tool CNC System Based on the ARM and MCX314

2011 ◽  
Vol 308-310 ◽  
pp. 1401-1404
Author(s):  
Xian Chen Song ◽  
Qing Hua Zhou
Keyword(s):  
Operating System ◽  
Machine Tool ◽  
Manufacturing Systems ◽  
Manufacturing Industry ◽  
System Development ◽  
Numerical Control ◽  
Software Platform ◽  
Cnc System ◽  
Hardware Platform ◽  
Design And Testing

CNC(Computer Numerical Control) machine tool is the foundation and core of modern manufacturing systems, advanced CNC technology is the key to sustainable development of machine tool manufacturing industry. This thesis presents ARM as the main chip, motion control chip MCX314, the operating system using μC / OS-II, to build a CNC system development hardware platform and software platform, to explore the new ways for numerical control system development and design. This thesis can be divided into: CNC system hardware platform structures, including ARM and external hardware selection, hardware interface design and testing; MCX314 hardware platform design and testing; Software Platform, including the use of real-time operating system μC / OS-II to achieve the mission of the NC system, scheduling, management, μC / OS-II transplantation on ARM; MCX314 hardware platform building and testing; application framework built , program design and testing. Test results showed that: ARM as the main chip, MCX314 as a motion controller of the CNC system is feasible, its motion performance can meet the design requirements.

Developing and Research on Open Motion Controller Based on PC

2013 ◽  
Vol 397-400 ◽  
pp. 1192-1195
Author(s):  
Guo Wei Cui ◽  
Rui Li Chang ◽  
Jun Han
Keyword(s):  
Control System ◽  
Design Method ◽  
Human Machine Interface ◽  
Numerical Control ◽  
Control Technology ◽  
Numerical Control System ◽  
Motion Controller ◽  
Open Numerical Control System ◽  
Machine Interface ◽  
Modern Manufacturing

With the development of modern manufacturing, it is obvious that traditional numerical control system is bad in compatibility and is expanded uneasily in function and is not flexible in human-machine interface. The open numerical control system has become the research mainstream of numerical control technology. Therefore, the open motion controller based on PC is developed in the paper. In addition, the components and design method of system are introduced in detail.

Research of the Three Coordinates Miniature CNC Milling Machine

2012 ◽  
Vol 229-231 ◽  
pp. 551-554
Author(s):  
Zhong Wen Sima ◽  
Hai Yun Zhang ◽  
Yu Gang Zhao
Keyword(s):  
Low Cost ◽  
Numerical Control ◽  
Milling Machine ◽  
Cnc Milling ◽  
Motion Controller ◽  
Cnc System ◽  
Cnc Milling Machine ◽  
Dynamic Display ◽  
Linkage Program ◽  
Windows Xp

An open three coordinates computer numerical control (CNC) system was developed, which was based on PC and PMAC motion controller. A three coordinate's miniature CNC milling machine was researched with a simple structure, low cost, small volume and suitability for teaching, and so on. Meanwhile the CNC system had the advantages of 3-axis linkage, program editing, manual operation, inching operation, simulation processing operation, automatic operation and dynamic display of the trace. The system is based on the Windows XP platform and it is convenient to manipulate with friendly interface.

Study of Open Numerical Control System Based on DMC Motion Controller

2012 ◽  
Vol 220-223 ◽  
pp. 1107-1110
Author(s):  
Zhong Wei Ren ◽  
Ming Song ◽  
Lin Yang ◽  
Yu Kun He
Keyword(s):  
Control System ◽  
Machine Tools ◽  
Numerical Control ◽  
Cnc Machine Tools ◽  
Numerical Control System ◽  
Cnc Machine ◽  
Motion Controller ◽  
Cnc System ◽  
Open Numerical Control System ◽  
Open Control

An open numerical control system was built based on DMC movement controller. The system was simple and practical for most common CNC machine tools transform. The open numerical control system was introduced, the hardware connection and user interface program were designed combined with CA6140 lathe. The constructed CNC system has general functions of CNC system, the jog and interpolated motion can be realized, and this open control system can reach the requirements of customer. The experiments indicate that the open numerical control system can be applied to other machine tools, it has certain efficiency and usability.

Research and Development on the Open PMAC-Based CNC System Software

2010 ◽  
Vol 33 ◽  
pp. 602-606
Author(s):  
Ming Pan
Keyword(s):  
Development Process ◽  
Numerical Control ◽  
Secondary Development ◽  
System Software ◽  
Cnc System ◽  
Nc System ◽  
Module Design ◽  
Open Cnc ◽  
Open Cnc System ◽  
Function Module

Based on PMAC open CNC system, which features an open secondary development of space left to the designer. This topic has developed a set of application and secondary development of the NC system experimental platform, that is, IPC (industrial computer) machine + PMAC structure of open CNC system. This issue focuses on the overall structure of the numerical control system software design and the function module design and development process.

A Research and Development of Composite Boring and Milling CNC System Based on PMAC

2013 ◽  
Vol 464 ◽  
pp. 247-252
Author(s):  
Jian Ye Sun ◽  
Wen Juan Sun ◽  
Guo Xun Wang
Keyword(s):  
Real Time ◽  
Numerical Control ◽  
Motion Controller ◽  
Nc System ◽  
Tool Magazine ◽  
Machining Center ◽  
Automatic Tool Change ◽  
Machine Interface ◽  
Automatic Tool ◽  
High Level

In view of a specific composite boring and milling machining center, studies the application of PMAC multi-axis motion controller in the development of numerical control system, expounds the system's hardware structure and software control; By constructing double CPU NC system with PC and PMAC, achieves motor's synchronization control and switches of biaxial group; By user-defined MT codes, compiles subroutine codes, using PMAC's perform software PEWIN32PRO writes PLC programs, builds a kind of double tool magazine automatic tool change system; At the same time, with the help of a high-level programming language VC#, establishes friendly man-machine interface for real-time feedback of each axis movement situation, the system operation is simple, real-time, and strong portability.

Development of an Ultra-Precision Annular Polishing Machine Tool with Full Gas Static Pressure

2020 ◽  
Vol 837 ◽  
pp. 183-190
Author(s):  
Heng Xing Tang ◽  
Chu Peng Zhang ◽  
Lin Lin
Keyword(s):  
Machine Tool ◽  
Static Pressure ◽  
Three Dimensional ◽  
Surface Profile ◽  
Numerical Control ◽  
Work Piece ◽  
Guide Rail ◽  
Processing Efficiency ◽  
Contour Map ◽  
Ultra Precision

In order to improve chemical mechanical polishing (CMP) efficiency and accuracy in the fabrication of planar optics, CMP models and machine tools have been developed. A three-dimensional contour map of the surface of the polishing plate was established by measuring the runout error of several circles on the polishing plate. Based on the Preston equation and the three-dimensional contour map, a CMP model that simulates material removal at any point on the work piece is proposed. This model shows that higher motion accuracy can improve efficiency and accuracy. Then, based on this point of view, a new CMP machine tool was designed, and the ultra-precision gas static pressure guide rail and turntable and Siemens 840Dsl numerical control system were applied to the new CMP machine tool. In order to validate the new machine, a series of testing and processing experiments were carried out. The straightness error of the gas static pressure guide rail can be less than 1.1 μm. The axial runout error of the gas turntable can be less than ±0.4 μm. The surface profile of the experimental workpiece can be less than 0.01λ, and the processing efficiency of the new CMP machine can reach 4 times of the processing efficiency of the conventional CMP machine. In addition, the repeatability and stability of the CMP process is improved on new machines.

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