Corrosion Behaviour of In Situ AlxNiy Reinforced AA6061 Composite

2021 ◽  
Vol 882 ◽  
pp. 96-103
Author(s):  
A.D. Vishwanatha ◽  
D.M. Shivanna ◽  
Bijayani Panda

In-situ AlxNiy reinforced aluminium matrix composites (AMCs) were produced by stir-casting route by adding 5, 10 and 15 weight percentage (wt.%) of Ni to AA6061 aluminum alloy. The density, porosity, microstructure, hardness and corrosion behaviour of the as-cast AMCs was studied and compared with that of the as-cast AA6061 alloy. The porosity in all the castings was found to be less than 0.1%. Further, the porosity was found to decrease with increase in Ni addition. Optical microscopy studies showed that in-situ formed AlxNiy was distributed along the dendritic arms. The distribution became non-homogeneous and coarse with increase in AlxNiy content. The coarse distribution of AlxNiy in the AA6061 matrix also resulted in the decrease in hardness of the composite, after an initial increase in hardness till 10 wt.% Ni addition. The open circuit potential (OCP) and corrosion potential (Ecorr) of the AMCs with 5, 10 and 15 wt. of % Ni addition was noble than that of the AA6061 alloy. This was understood to be due to the presence of AlxNiy intermetallic which is known to have a noble corrosion potential than the aluminium alloy. However, the corrosion current (icorr) increased while the polarization resistance (Rp) decreased with increase in Ni addition in the AMC. This indicates that the coarse non-homogeneous distribution of in-situ AlxNiy had a detrimental effect on the corrosion performance of the AMCs.

2000 ◽  
Vol 65 (1) ◽  
pp. 73-81
Author(s):  
P. Zivkovic ◽  
J. Pjescic ◽  
S. Mentus

The alloy composed of Al(95.53%), Zn(2.85%), Sn(0.515%), Ga(0.1%) and Sr(0.009%), with the weight percents in the parentheses, was prepared by melting, using Al(99.84%), a product of the Aluminium Plant-Podgorica, as the base material. The corrosion behaviour of this alloy was tested in relation to the behaviour of the base metals, by both open curcuit potential and polarization resistance methods, in aqueous solutions of both NaCl and Na2SO4, the concentration of which varied within the range 0.00051 - 0.51 mol dm -3. Over the whole salt concentration ranges, the corrosion parameters indicate that the corrosion rate of the alloy is significantly higher than the rate of the base material. For instance, for the concentration range 0.00051 - 0.51 mol dm -3 , the stationary open circuit potentials, related to SCE, in NaCl solutions were - 1.200 to - 1.460 V for the alloy and - 0.693 to - 0.920 V for Al, while in Na2SO4 solutions, the stationary open circuit potentials were - 1.190 to - 1.465V for the alloy and - 0.780 to - 0.860V for Al. At the same time, the corrosion current density in NaCl solutions varied within 11-89 mA cm -2 for the alloy and 0.35 - 0.80 for Al, while in Na2SO4 solutions it amounted to 5.7.52 mA cm -2 for the alloy and 0.28 - 0.88 mA cm -2 for Al.


Author(s):  
Vishnu R. ◽  
Jiten Das ◽  
S. B. Arya ◽  
Manish Roy

Recently, ZrN has been attracting interest for its excellent corrosion resistance, biocompatibility, high hardness, good lubricity and ductility. Although tribological study of ZrN coating has been carried out extensively, investigation related to corrosion of ZrN film is limited. In view of this and in view of possible applications of ZrN film in several engineering components, the present investigation has been undertaken to evaluate the corrosion response of ZrN film in seawater solution, Hank's solution, 0.5M H2SO4solution and 0.5M HCl solutions. Towards that purpose, potentiostatic, open circuit potential and potentiodynamic study of ZrN film deposited on plain carbon steel has been carried out in all these solutions. Results indicate that stable protective film is formed on the surface of ZrN coating in all these solution except 0.5M H2SO4 solution. The formation of protective film on ZrN coating is fastest in sea water solution and it is slowest in the Cl¯ ions containing media, 0.5 M HCl. The corrosion current is highest for 0.5M H2SO4 acid solution and least for Hank's solution.


Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1775 ◽  
Author(s):  
Aneta Kania ◽  
Ryszard Nowosielski ◽  
Agnieszka Gawlas-Mucha ◽  
Rafał Babilas

Magnesium alloys with rare earth metals are very attractive materials for medical application because of satisfactory mechanical properties. Nevertheless, low corrosion resistance is an obstacle in the use of Mg alloys as resorbable orthopedic implants. The paper presents results of mechanical and corrosion properties of MgCa5-xZn1Gdx (x = 1, 2, and 3 wt. %) alloys. Based on the microscopic observations it was stated that the studied alloys show a dendritic microstructure with interdendritic solute rich regions. The phase analysis reveals an occurrence of α-Mg and Mg2Ca, Ca2Mg6Zn3 phases that are thermodynamic predictions, and stated Mg26Zn59Gd7 phases in MgCa5-xZn1Gdx (x = 1, 2, and 3 wt. %) alloys. The Mg26Zn59Gd7 phases are visible as lamellar precipitations along interdendritic regions. It was confirmed that an increase of Gd content from 1 to 3 wt. % improves ultimate tensile (Rm; from 74 to 89 MPa) and compressive strength (Rc; from 184 to 221 MPa). Moreover, the studied alloys are active in Ringer’s solution. They are characterized by an increase of corrosion potential (Ecorr) of about 150 mV in comparison with values of open circuit potential (EOCP). The best electrochemical parameters (e.g., corrosion current density, icorr, polarization resistance, Rp, and Ecorr) were obtained for the MgCa3Zn1Gd2 alloy.


Author(s):  
Bruno Kursten ◽  
Frank Druyts ◽  
Pierre Van Iseghem

Abstract The current worldwide trend for the final disposal of conditioned high-level, medium-level and long-lived alpha-bearing radioactive waste focuses on deep geological disposal. During the geological disposal, the isolation between the radioactive waste and the environment (biosphere) is realised by the multibarrier principle, which is based on the complementary nature of the various natural and engineered barriers. One of the main engineered barriers is the metallic container (overpack) that encloses the conditioned waste. In Belgium, the Boom Clay sediment is being studied as a potential host rock formation for the final disposal of conditioned high-level radioactive waste (HLW) and spent fuel. Since the mid 1980’s, SCK•CEN has developed an extensive research programme aimed at evaluating the suitability of a wide variety of metallic materials as candidate overpack material for the disposal of HLW. A multiple experimental approach is applied consisting of i) in situ corrosion experiments, ii) electrochemical experiments (cyclic potentiodynamic polarisation measurements and monitoring the evolution of ECORR as a function of time), and iii) immersion experiments. The in situ corrosion experiments were performed in the underground research facility, the High Activity Disposal Experimental Site, or HADES, located in the Boom clay layer at a depth of 225 metres below ground level. These experiments aimed at predicting the long-term corrosion behaviour of various candidate container materials. It was believed that this could be realised by investigating the medium-term interactions between the container materials and the host formation. These experiments resulted in a change of reasoning at the national authorities concerning the choice of over-pack material from the corrosion-allowance material carbon steel towards corrosion-resistant materials such as stainless steels. The main arguments being the severe pitting corrosion during the aerobic period and the large amount of hydrogen gas generated during the subsequent anaerobic period. The in situ corrosion experiments however, did not allow to unequivocally quantify the corrosion of the various investigated candidate overpack materials. The main shortcoming was that they did not allow to experimentally separate the aerobic and anaerobic phase. This resulted in the elaboration of a new laboratory programme. Electrochemical corrosion experiments were designed to investigate the effect of a wide variety of parameters on the localised corrosion behaviour of candidate overpack materials: temperature, SO42−, Cl−, S2O32−, oxygen content (aerobic - anaerobic),… Three characteristic potentials can be derived from the cyclic potentiodynamic polarisation (CPP) curves: i) the open circuit potential, OCP, ii) the critical potential for pit nucleation, ENP, and iii) the protection potential, EPP. Monitoring the open circuit potential as a function of time in clay slurries, representative for the underground environment, provides us with a more reliable value for the corrosion potential, ECORR, under disposal conditions. The long-term corrosion behaviour of the candidate overpack materials can be established by comparing the value of ECORR relative to ENP and EPP (determined from the CPP-curves). The immersion tests were developed to complement the in situ experiments. These experiments aimed at determining the corrosion rate and to identify the corrosion processes that can occur during the aerobic and anaerobic period of the geological disposal. Also, some experiments were elaborated to study the effect of graphite on the corrosion behaviour of the candidate overpack materials.


2008 ◽  
Vol 5 (2) ◽  
pp. 302-308
Author(s):  
Sangita Sharma ◽  
Kinnari H. Parikh ◽  
Mahesh V. Kadia ◽  
Falguni D. Thakkar ◽  
Dhara D. Patel

Chromates and Dichromates have been tested for its inhibitory effects towards tin coated steel in 0.5M monochloroacetic acid. The corrosion behaviour of potassium chromate, sodium chromate, potassium dichromate, sodium dichromate and ammonium dichromate was studied by polarization curves, Tafel parameters like Tafel slopes, extrapolation of cathodic Tafel line and intersection of cathodic and anodic line at open circuit potential in presence of inhibitors have been tabulated along with other electrochemical parameters and corrosion current have been calculated from Tafel lines. The efficiencies are calculated and compared reasonably well with those obtained from loss in weight data. All the inhibitors induce a significant increase of potential positive and direction accounts for cathodic polarization. The Icorrhas also been calculated and that accounts well for cathodic reactions in presence of chromates and dichromates as inhibitors.


2015 ◽  
Vol 61 (2) ◽  
pp. 117-120
Author(s):  
Costin Coman ◽  
◽  
Raluca Monica Comăneanu ◽  
Violeta Hâncu ◽  
Horia Mihail Barbu ◽  
...  

Objectives. In this study we evaluated corrosion resistance of three types of metal alloys (two NiCr and one CoCr). Methods. Samples (coded A, B, C) of circular shape, with dimensions 13 x 1.5 mm, sanded and polished, were introduced in Fusayama Meyer artificial saliva at pH 5.2 and 37 ± 0.5°C and tested in terms of corrosion resistance with a potentiostat/galvanostat (model 4000 PARSTAT, Princeton Applied Research). Results. Open circuit potential EOC [mV] ranged between 21.316 and 5.75. Corrosion potential Ecor [mV] was between -73.536 and -395.662, and the corrosion current density icor [A/cm2] was between 1.237 x 10-6 and 905.13 x 10-9. Conclusion. The best corrosion behavior in Fusayama Meyer artificial saliva at pH 5.2 and at a temperature of 37 ± 0.5°C is the alloy A, followed by the alloy C.


2014 ◽  
Vol 20 (2) ◽  
pp. 131-140 ◽  
Author(s):  
Kemal Delijić ◽  
Boštjan Markoli

The effect of the chemical composition, i.e. content of silicone (Si) and other alloying elements (Zr, Mn, etc) on the corrosion behaviour and mechanical properties of Al-Mg-Si (6xxx) type alloys was investigated in this paper. Open circuit corrosion potential (OCP) measurements, linear polarization and potentiodynamic anodic/cathodic polarization were employed in order to determine the corrosion behaviour of artificially aged Al-Mg-Si samples in the chloride ions containing aqueous corrosion solutions. The difference in OCPs for the tested 6xxx type alloys in relation to the standard AA1020 alloy was observed to be between 1-4%, except for the AlMg0.65Si0.76Zr0.1 alloy when the difference was 14% (about 100 mV). The presence of zirconium and manganese in AlMgSi0.7 base alloy, that contains small excess of Si, shifts the OCPs to more negative values for -15 mV (~2%) and -88 mV (~11%) in natural water and 0,51 mol NaCl, respectively. All the tested 6xxx type alloys, except AlMg0.7Si1.2Mn0.8, show almost the same corrosion rates and other corrosion characteristics in chloride solution, with mass loss per year between 2.3-3 g/m2 . 


Coatings ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 615
Author(s):  
Cunjuan Xia ◽  
Jie Huang ◽  
Jiongming Tao ◽  
Shuyang Wang ◽  
Ling Cai ◽  
...  

The brown or grayish-white color films were prepared by the micro-arc oxidation (MAO) method on in-situ TiB2/7050Al composites using these alkaline electrolytes with/without KMnO4 as an additive. The microstructure, elemental composition, chemical state and corrosion behavior have been investigated by the microstructure characterizations and electrochemistry measurements on the MAO films comparatively. The results indicated that a brown film was obtained via adding KMnO4 into the alkaline electrolyte. The coloration mechanism of the brown color can be ascribed to the existence of MnO inside the film. Furthermore, the initiation of corrosion to the Al composite was intensively hindered by the brown MAO film. Compared with the Al substrate and grayish-white film, the brown MAO film exhibited the elevated corrosion potential and reduced corrosion current. Therefore, the brown film has presented an optimized corrosion resistance for the composite.


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