Investigation on the Improvement of Surface Quality by the Magnetic Plate-Assisted Magnetic Abrasive Finishing Process

2021 ◽  
Vol 1018 ◽  
pp. 111-116
Author(s):  
Yan Hua Zou ◽  
Hui Jun Xie

The traditional magnetic abrasive finishing (MAF) process, the magnetic flux density at the bottom of the magnetic pole is unevenly distributed, resulting in poor uniformity of the finished surface. Therefore, it is proposed to improve the surface quality by attaching a magnetic plate at the bottom of the workpiece to improve the magnetic field distribution. It is confirmed by simulation that the magnetic field distribution at the bottom of the magnetic pole is effectively improved after the magnetic plate is attached. It is proved through experiments that the magnetic plate-assisted MAF process can obtain a smoother surface. The experimental results show that the surface roughness of the glass lens improves from 246 nm Ra to 3 nm Ra through the magnetic plate-assisted MAF process within 45min.

2020 ◽  
Vol 22 (1-2) ◽  
pp. 58-64
Author(s):  
Teodora Gavrilov ◽  
◽  
Karolina Kasaš-Lažetić ◽  
Kristian Haška ◽  
Miroslav Prša

In this paper, the analysis of magnetic field distribution of overhead mixed power line (20 kV/0.4 kV) supported by reinforced concrete towers, named MNL-12 is presented. The impact of ferromagnetic, conductive parts of the pylons (reinforcing bars, billets and cross arm beams) on magnetic field distribution is investigated. The numerical calculations were performed in COMSOL Multiphysics program package on simplified 2D model. The main goal of the calculations was to examine the impact of currents induced in ferromagnetic conductive parts on magnetic field produced by currents in the power system’s conductors. The calculation results are presented graphically, as the diagrams of the magnetic flux density magnitude distribution in the tower plan, normal to the system’s axe. The calculation results demonstrated that the magnetic field of induced currents decreases the magnetic field produced by the currents of overhead power system.


Author(s):  
Jawad Faiz ◽  
Mohammadreza Hassanzadeh ◽  
Arash Kiyoumarsi

Purpose This paper aims to present an analytical method, which combines the complex permeance (CP) and the superposition concept, to predict the air-gap magnetic field distribution in surface-mounted permanent-magnet (SMPM) machines with eccentric air-gap. Design/methodology/approach The superposition concept is used twice; first, to predict the magnetic field distribution in slot-less machine with eccentric air-gap, the machine is divided into a number of sections. Then, for each section, an equivalent air-gap length is determined, and the magnetic field distribution is predicted as a concentric machine model. The air-gap field in the slot-less machine with eccentricity can be combined from these concentric models. Second, the superposition concept is used to find the CP under eccentricity fault. At this end, the original machine is divided into a number of sections which may be different from the one for slot-less magnetic field prediction, and for each section, the CP is obtained by equivalent air-gap length of that section. Finally, the air-gap magnetic field distribution is predicted by multiplying the slot-less magnetic field distribution and the obtained CP. Findings The radial and tangential components of the air-gap magnetic flux density are obtained using the proposed method analytically. The finite element analysis is used to validate the proposed method results, showing good agreements with the analytical results. Originality/value This paper addresses the eccentricity fault impact upon the air-gap magnetic field distribution of SMPM machines. This is done by a combined analysis of the complex permeance (CP) method and the superposition concept. This contrasts to previous studies which have instead focused on the subdomain method.


Author(s):  
J. Torres-Osorio ◽  
D. Sabogal-Suárez ◽  
J.D. Alzate-Cardona ◽  
E. Restrepo-Parra

The characterization of the magnetic field distribution is essential in experiments and devices that use magnetic field coil systems. We present an open-source application software, MFV (Magnetic Field Visualizer), for the visualization of the distribution of the magnetic field produced by circular coil systems. MFV models, simulates, and plots the magnetic field of coil systems composed by any number of circular coils of any size placed symmetrically along the same axis. Therefore, any new design or well-known coil system, such as the Helmholtz or the Maxwell coil, can be easily modeled and simulated using MFV. A graph of the homogeneity of the magnetic field can be also produced, showing the work region where the magnetic field is homogeneous according to a percentage of homogeneity given by the user. A standardized input and output file format are employed to facilitate the exchange and archiving of data. We include some results obtained using MFV, showing its applicability to characterize the magnetic field in different coil systems. Furthermore, the magnetic field results provided by MFV were validated by comparing them with results obtained experimentally in a commercial Helmholtz coil. Obtaining the maximum variability between the experimental and simulation magnetic flux density values along the axis of symmetry is 0.87%.


2005 ◽  
Vol 04 (02) ◽  
pp. 131-150 ◽  
Author(s):  
S. C. JAYSWAL ◽  
V. K. JAIN ◽  
P. M. DIXIT

Magnetic Abrasive Finishing (MAF) is one of the non-conventional finishing processes, which produces a high level of surface quality and is primarily controlled by magnetic field. In MAF, workpiece is kept between the two poles (N and S) of a magnet. The working gap between the workpiece and the magnet is filled with magnetic abrasive particles. A magnetic abrasive flexible brush (MAFB) is formed, acting as a multipoint cutting tool, due to the effect of magnetic field in the working gap. This paper deals with theoretical investigations of the plane MAF process to know the effect of the process parameters on the surface quality produced. The magnetic field is simulated using finite element model of the process. The magnetic field is also measured experimentally to validate the theoretical results. A series of numerical experiments are performed using the finite element and surface roughness models of the process to study the effect of flux density, height of working gap, size of magnetic abrasive particles and slots (size and location) in the magnetic pole on the surface quality. Based on the results, it is concluded that surface roughness value (R max ) of the workpiece decreases with increase in flux density and size of magnetic abrasive particles. Surface roughness value (R max ) decreases with decrease in working gap. R max value also decreases when the magnet has a slot as compared to the magnet having no slot. Present study would help in understanding the effect of the various parameters on surface roughness value without doing a number of real-life experiments.


2019 ◽  
Vol 91 (6) ◽  
pp. 22-28
Author(s):  
Michał Marczak ◽  
Adrian Kopytowski ◽  
Rafał Nowicki ◽  
Grigor Stambolov

The article presents the characteristics of the distribution of magnetic flux density inside the machining gap in the magnetic abrasive finishing (MAF). Based on the analysis of the magnetic field in the empty gap and the distribution of forces in the magnetic circuit, the concept of measuring the real value of magnetic induction in a flexible abrasive tool formed in an external magnetic field was proposed. An indirect way of determining the magnetic induction has been described, which has a significant influence on the force acting on abrasive grains in the process of magnetic abrasive finishing. The advantages and the problems of the applied approach as well as the measurement methodology based on the change in the attraction force of the magnetic field elements as a result of the change in the concentration of abrasive grains and the width of the machining gap are presented.


2003 ◽  
Vol 13 (12) ◽  
pp. 3783-3789 ◽  
Author(s):  
F. E. SMITH ◽  
P. LANGLEY ◽  
L. TRAHMS ◽  
U. STEINHOFF ◽  
J. P. BOURKE ◽  
...  

Multichannel magnetocardiography measures the magnetic field distribution of the human heart noninvasively from many sites over the body surface. Multichannel magnetocardiogram (MCG) analysis enables regional temporal differences in the distribution of cardiac magnetic field strength during depolarization and repolarization to be identified, allowing estimation of the global and local inhomogeneity of the cardiac activation process. The aim of this study was to compare the spatial distribution of cardiac magnetic field strength during ventricular depolarization and repolarization in both normal subjects and patients with cardiac abnormalities, obtaining amplitude measurements by magnetocardiography. MCGs were recorded at 49 sites over the heart from three normal subjects and two patients with inverted T-wave conditions. The magnetic field intensity during depolarization and repolarization was measured automatically for each channel and displayed spatially as contour maps. A Pearson correlation was used to determine the spatial relationship between the variables. For normal subjects, magnetic field strength maps during depolarization (R-wave) showed two asymmetric regions of magnetic field strength with a high positive value in the lower half of the chest and a high negative value above this. The regions of high R-wave amplitude corresponded spatially to concentrated asymmetric regions of high magnetic field strength during repolarization (T-wave). Pearson-r correlation coefficients of 0.7 (p<0.01), 0.8 (p<0.01) and 0.9 (p<0.01) were obtained from this analysis for the three normal subjects. A negative correlation coefficient of -0.7 (p<0.01) was obtained for one of the subjects with inverted T-wave abnormalities, suggesting similar but inverted magnetic field and current distributions to normal subjects. Even with the high correlation values in these four subjects, the MCG was able to identify differences in the distribution of magnetic field strength, with a shift in the T-wave relative to the R-wave. The measurement of cardiac magnetic field distribution during depolarization and repolarization of normal subjects and patients with clinical abnormalities should enable the improvement of theoretical models for the explanation of the cardiac depolarization and repolarization processes.


2009 ◽  
Vol 115 (6) ◽  
pp. 1125-1127 ◽  
Author(s):  
O. Liebfried ◽  
M. Schneider ◽  
M.J. Loeffler ◽  
S. Balevičius ◽  
N. Žurauskienė ◽  
...  

2018 ◽  
Vol 168 ◽  
pp. 02004
Author(s):  
Richard Lenhard ◽  
Milan Malcho ◽  
Katarína Kaduchová

In the paper is shown the connection of two toolboxes in an Ansys Workbench solution for induction heating. In Ansys Workbench, Maxwell electromagnetism programs and Fluent have been linked. In Maxwell, a simulation of electromagnetic induction was performed, where data on the magnetic field distribution in the heated material was obtained and then transformed into the Fluent program in which the induction heating simulation was performed.


2016 ◽  
Vol 66 (2) ◽  
pp. 231-234
Author(s):  
Sunghoon JEON ◽  
Shant ARAKELYAN ◽  
Yeonsub LEE ◽  
Yongjae KIM ◽  
Hyeji HAN ◽  
...  

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