“Cement-Free Product” for Settlement of Ceramic Tiles: An Approach for Greener Construction
Increased public awareness of the threats posed by global warming has led to greater concern over the impact of anthropogenic carbon emissions on the global climate associated with the level of carbon dioxide (CO2) in the atmosphere. Hence, without radical market, technological, and cultural changes, the CO2 concentrations are expected to rise to unbearable levels within just few decades ahead. The production of cement is estimated to be responsible for approximately 5% of the global carbon dioxide emissions. Consequently, aiming for creating a more sustainable world, engineers and scientists must develop and put into use greener building materials that may revolutionize the entire construction industry. This study presents an innovative product for settlement of ceramic tiles as a potential alternative for replacing the conventional cement based mortar in some specific building applications. Essentially, the novel system is based on a double face polymer-adhesive sheet (“cement-free product”). Thus, the main goal was to evaluate the performance and estimate the durability of the developed system. Pull-off tests were conducted in order to compare this new system to the traditional one, with polymer modified mortar, under different procedures and conditions of cure. In addition, both systems were modeled using Finite Element Method (FEM) to obtain the stresses at the interface between ceramic-tile and adhesive. Based on the results, the recommended limits of bond strength for the innovative “cement-free product” of ceramic tile installation could be lower than those specifications used for the equivalent mortar systems. Therefore, these results give some preliminary evidence that by using the new “cement-free” product for ceramic-tile installation may lead to some increase in the productivity and, more important, in the sustainability of a relevant sector of the construction industry.