Optimization of Friction Surfacing Process Parameters on Low Carbon Steel Using Taguchi Approach

2019 ◽  
Vol 969 ◽  
pp. 691-696 ◽  
Author(s):  
U. Ashok Kumar ◽  
Bharadwaj Kasi ◽  
P. Laxminarayana
Keyword(s):  
Carbon Steel ◽  
Process Parameters ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Traverse Speed ◽  
Coating Process ◽  
Low Carbon ◽  
Friction Surfacing ◽  
D3 Tool Steel ◽  
Sem Microstructure

Friction surfacing is a solid-state coating technique process in which a mechtrode is rotated against the substrate under pressure, henceforth forming a coat on the substrate. This process not only can be used as coating process but it also provides flexibility in coating different materials as a revamp manufacturing process and it is suitable for getting excellent mechanical properties after the surfaced deposits. Bond strength is very good and these deposits are expected to serve better service life. The present work deals with mechtrode of SS-316, D3-tool steel and aa-2014 are coated on low carbon steel substrate by friction surfacing process and design of experiment were done by using taguchi L9 orthogonal array where the process parameters are mechtrode, rotational speed and traverse speed. The coating thickness, coating width and the SEM-microstructure analysis were studied.

The behaviour of AISI 4340 steel coatings on low carbon steel substrate produced by friction surfacing

2020 ◽  
Vol 399 ◽  
pp. 126170 ◽  
Author(s):  
K.H.S. Silva ◽  
P.P. Brito ◽  
I.B. Santos ◽  
M.A. Câmara ◽  
A.M. Abrão
Keyword(s):  
Carbon Steel ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Aisi 4340 Steel ◽  
Friction Surfacing ◽  
4340 Steel ◽  
Aisi 4340

Effects of Dipping Pretreatment on the Flame Deposition of Carbon Nanostructure on the Low Carbon Steel Substrate

2013 ◽  
Vol 734-737 ◽  
pp. 2269-2272
Author(s):  
Hong Mei Zhu ◽  
Shu Mei Lei ◽  
Tong Chun Kuang
Keyword(s):  
Nitric Acid ◽  
Carbon Steel ◽  
Acid Solution ◽  
Carbon Nanofibers ◽  
Carbon Nanoparticles ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Carbon Nanostructure ◽  
Flame Method

In this paper, a low carbon steel was used as the substrate to prepare the carbon nanostructural materials by the oxygen-acetylene flame method. The experimental results show that the composite products including nodular carbon nanoparticles and amorphous carbon were obtained on the substrate after a mechanical polishing pretreatment. Comparatively, the short tubular carbon nanofibers with the diameter of around 100 nm were deposited on the substrate pretreated by dipping in the concentrated nitric acid solution. The possible mechanism for the growth of such carbon nanofibers was discussed.

scholarly journals EFFECT OF PROCESS PARAMETERS ON THE MECHANICAL PROPERTIES AND FAILURE BEHAVIOR OF SPOT WELDED LOW CARBON STEEL

2015 ◽  
Vol 8 ◽  
pp. 1489-1497 ◽  
Author(s):  
Farizah Adliza Ghazali ◽  
◽  
Yupiter H.P. Manurung ◽  
Mohamed Ackiel Mohamed ◽  
Siti Khadijah Alias ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Carbon Steel ◽  
Process Parameters ◽  
Low Carbon Steel ◽  
Failure Behavior ◽  
Low Carbon ◽  
Spot Welded

scholarly journals The Microstructure of Annealed Galfan Coating on Steel Substrate

2012 ◽  
Vol 57 (2) ◽  
pp. 517 ◽  
Author(s):  
M. Żelechower ◽  
J. Kliś ◽  
E. Augustyn ◽  
J. Grzonka ◽  
D. Stróż ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Electron Diffraction ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Alloy Coating ◽  
Annealed Sample ◽  
Low Carbon ◽  
Interface Area ◽  
Two Phase ◽  
Al Content

The Microstructure of AnnealedGalfanCoating on Steel SubstrateThe commercially availableGalfancoating containing 5-7wt.% of Al deposited on the low carbon steel substrate by hot dipping has been examined with respect to the microstructure of the coating/substrate interface area. The application of several experimental techniques (SEM/EDS, XRD, TEM/AEM/EDS/ED) allowed demonstrating the two-phase structure of the alloy coating in non-treated, commercially availableGalfansamples: Zn-rich pre-eutectoidηphase grains are surrounded by lamellar eutectics ofβ-Al andη-Zn. The transition layer between the alloy coating and steel substrate with the considerably higher Al content (SEM/EDS, TEM/EDS) has been found in both non-treated and annealed samples (600°C/5 minutes). Only the monoclinic FeAl3Znxphase however was revealed in the annealed sample (TEM/electron diffraction) remaining uncertain the presence of the orthorhombic Fe2Al5Znxphase, reported by several authors.

Application of the friction surfacing process in a CNC machining center: a viability assessment for producing Al-alloy coatings on low carbon steel

2018 ◽  
Vol 40 (1) ◽  
Author(s):  
Márcio Maciel da Silva ◽  
Michel Lenhago Beneducci Afonso ◽  
Stephanny Lohanny Nunes Silva ◽  
Fernanda Christina Teotonio Dias Troysi ◽  
Ítalo Bruno dos Santos ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Low Carbon Steel ◽  
Cnc Machining ◽  
Al Alloy ◽  
Low Carbon ◽  
Viability Assessment ◽  
Friction Surfacing ◽  
Machining Center ◽  
Cnc Machining Center

Study of Corrosion Behavior of Friction Surfacing AA6351 Aluminium Alloy Coating on AISI 1020 Low Carbon Steel

2020 ◽  
Vol 1012 ◽  
pp. 401-406
Author(s):  
Carlos Trivellato de Carvalho Filho ◽  
Pedro Paiva Brito
Keyword(s):  
Surface Roughness ◽  
Corrosion Resistance ◽  
Carbon Steel ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Low Carbon Steel ◽  
Alloy Coating ◽  
Low Carbon ◽  
Friction Surfacing ◽  
Finishing Process

In the present work, the friction surfacing process was applied to manufacture aluminum alloy (AA6351) coatings on low carbon steel (AISI 1020) substrates. After friction surfacing the AA6351 deposited coatings were submitted to two finishing process in order to adjust surface roughness: milling and milling followed by sanding. The corrosion behavior of the two finishing process was compared with the as-deposited condition in order to determine the influence of surface roughness on the corrosion resistance of friction surfacing coatings. The corrosion behavior was examined by electrochemical impedance spectroscopy and potentiodynamic polarization in a 3.5wt.%NaCl solution containing naturally dissolved O2. The results obtained indicated that the elevated surface roughness observed in the as-deposited condition led to relatively lower corrosion resistance in comparison, with lower values for polarization resistance and more anodic corrosion potential.

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