There is still no consensus on the reaction pathways and kinetic
modeling of magnesiothermic reduction of titanium tetrachloride, and the
theoretical innovations are required for further research of titanium
metallurgy. We determined efficient reaction pathways via chemical
reaction stoichiometry methodology, and proposed an innovative kinetic
modeling approach of magnesiothermic reduction of titanium
tetrachloride. We explained the reaction pathways by the steps of the
phase change near the gas-liquid interfaces, the homogeneous reaction in
the gas phase, the heterogeneous reduction near the gas-liquid
interfaces, and the like dissolves like in the liquid phase. Net
chemical reaction rate of titanium sponge decreased with decreasing of
titanium tetrachloride feeding rata and with increasing of gauge
pressure. The excellent fitness of the reaction rate constants, f(Δp)
and k(Tin), show that the proposed kinetic equation accuately describes
the reaction mechanism, and is reasonable and acceptable for
magnesiothermic reduction of titanium tetrachloride in titanium
metallurgy.