Enrichment of Protein Content in Rice-Based Dried Distillers’ Grain from Food-Ethanol Factory by Chemical Method

Dried distillers’ grain (DDG) from rice-based alcohol factories contains relatively high protein (ca. 79% of dry matter). However, this vegetative protein source has only been used for animal feeding. To enhance the value of this by-product, i.e. toward application for the food industry, this study has applied different approaches for the enrichment of protein content in this by-products. These approaches were either using solvents to directly extract and precipitate protein or removing non-protein components in rice-based DDG. The results showed that the direct extraction and precipitation of protein was not effective as the removal of non-protein components. The use of NaOH 10 mM has increased protein content up to 87% of dry matter by washing out the non-protein components such as starch from DDG. Preliminary, the protein-enriched DDG was used up to 15% as an ingredient for cookies without negative effect on the taste or color of this product.

Effects of Replacing Cottonseed Meal with Corn Dried Distillers’ Grain on Ruminal Parameters, Performance, and Enteric Methane Emissions in Young Nellore Bulls Reared in Tropical Pastures

Two experiments were conducted to evaluate the effect of replacing cottonseed meal with DDG on ruminal parameters, methane (CH4) emissions (Experiment 1), and animal performance (Experiment 2) of young Nellore bulls grazing Marandu grass during the rainy season. Four supplementation strategies were used in both experiments: (1) Mineral supplementation (MS); (2) conventional multiple supplement (energy/protein) with cottonseed meal and citrus pulp (CMS); (3) CMS with 50% cottonseed meal replaced by DDG (50DDG); and (4) CMS with 100% cottonseed meal replaced by DDG (100DDG). The 50DDG condition resulted in greater intake of dry matter (p = 0.033), organic matter (OM) (p = 0.050), forage (p = 0.035), and digestible OM (p = 0.031) than 100DDG. The supplemented animals presented greater final body weight (BW) and average daily gain than the animals consuming MS (p = 0.011), and lower pH, acetate, and acetate:propionate (p < 0.05). However, the treatments had no influence on stocking rate, gain per area, and enteric CH4 emissions (p > 0.05). Replacing cottonseed meal with DDG does not result in great variations in ruminal parameters, animal performance, and enteric CH4 emissions of grazing Nellore cattle during the rearing phase in the wet season. Both protein sources in 0.3% BW supplementation can be used to intensify beef cattle production in pastures.

281 The Effects of Whole Cottonseed Supplementation on Performance, Breeding Soundness Exams, and Manganese Superoxide Dismutase Concentrations in the Blood and Semen of Beef Bulls

The objective of this research was to determine the effects of whole cottonseed containing gossypol on post-pubertal beef bulls. In a two-year study, 46 Angus and Red Angus bulls (body weight 457.0 ± 85.2 kg; 16 to 20-months of age) were stratified by BW and randomly assigned to 1 of 3 levels of whole cottonseed supplementation while receiving ad libitum roughage. The treatments included: DD (n = 14, control; 3.18 kg/d of dried distillers grain, W/D (n = 16; 1.59 kg/d of whole cottonseed and 1.59 kg/d of dried distillers grain), or WW (n = 16 3.18 kg/d of whole cottonseed). Diets were formulated to be isocaloric and isonitrogenous. In both years, bulls were weighed, administered a breeding soundness exam, and morphological characteristics of spermatozoa were measured on d 0, 28, and 60. In year 1, blood and semen samples were collected on d 0, 28, and 60 to measure manganese superoxide dismutase activity. There was no treatment effect for blood or semen manganese superoxide dismutase concentration (P &gt; 0.255). There was a treatment effect (P &lt; 0.02) for average daily gain as bulls fed WW gained less compared to those fed WD and DD (0.96, 1.23, and 1.39 kg/d, respectively). No treatment effect was observed for scrotal circumference (P &gt; 0.50). There were no treatment × time interactions, treatment, or time main effects for percentages of normal spermatozoa, spermatozoa with coiled or folded tails, or proximal droplets (P &gt; 0.12). There was a treatment effect on the amount of swollen midpiece or abnormal head as bull in the DD treatment had a greater (P &lt; 0.02) percentage of other abnormalities compared to WW, but WD was not different (P &gt; 0.16). Inclusion of whole cottonseed may affect average daily gain, but does not affect reproductive parameters of beef bulls.

Oil Recovery from Fractionated Dried Distillers Grains with Solubles (DDGS) Using Enzymes

Oil recovered from dried distillers grain with solubles (DDGS) can be a high-value product over animal feed to provide an additional profit to ethanol plants currently operating at slim profit margins. Fractionations of DDGS and enzymatic hydrolysis were considered in this study to improve the oil recovery from DDGS. A combination of sieving and then air aspiration was used to separate the original DDGS into three different fractions: light, medium, and heavy. The heavier fraction had up to 24% increased oil content compared to the original DDGS. Commercial enzymes, protease, cellulase, and hemicellulase were tested separately and in combinations at 55 °C for 3 h at 130 rpm to determine their effect on oil recovery from the original and fractionated DDGS. Oil recovery was significantly improved (around 20%) following enzyme hydrolysis of the sieved aspirated heavy fractions of DDGS compared to the original DDGS. More than 90% of oil recovery was achieved by using a combination of cellulase and protease enzymes. Increasing the temperature above 55 °C without any enzyme did not impact oil recovery using the heavy-fraction DDGS. Overall, fractionation and enzymatic hydrolysis showed promise to increase oil recovery from DDGS without any current ethanol plant design changes.

Physicochemical characterisation of kafirins extracted from sorghum grain and dried distillers grain with solubles related to their biomaterial functionality

Kafirin, the hydrophobic prolamin storage protein in sorghum grain is enriched when the grain is used for bioethanol production to give dried distillers grain with solubles (DGGS) as a by-product. There is great interest in DDGS kafirin as a new source for biomaterials. There is however a lack of fundamental understanding of how the physicochemical properties of DDGS kafirin having been exposed to the high temperature conditions during ethanol production, compare to kafirin made directly from the grain. An understanding of these properties is required to catalyse the utilisation of DDGS kafirin for biomaterial applications. The aim of this study was to extract kafirin directly from sorghum grain and from DDGS derived from the same grain and, then perform a comparative investigation of the physicochemical properties of these kafirins in terms of: polypeptide profile by sodium-dodecyl sulphate polyacrylamide gel electrophoresis; secondary structure by Fourier transform infra-red spectroscopy and x-ray diffraction, self-assembly behaviour by small-angle x-ray scattering, surface morphology by scanning electron microscopy and surface chemical properties by energy dispersive x-ray spectroscopy. DDGS kafirin was found to have very similar polypeptide profile as grain kafirin but contained altered secondary structure with increased levels of β-sheets. The structure morphology showed surface fractals and surface elemental composition suggesting enhanced reactivity with possibility to endow interfacial wettability. These properties of DDGS kafirin may provide it with unique functionality and thus open up opportunities for it to be used as a novel food grade biomaterial.

22 Effects of Housing Cow-calf Pairs on Drylots vs Pasture on Calf Performance and Behavior Through Weaning

The objectives were to analyze the effects of housing cow-calf pairs in drylots or pasture on calf performance and behavior through weaning. Simmental × Angus (2 yr; 108/yr; 81 ± 15.3 d postpartum) spring-calving cows were stratified by age, BW, BCS, and calf sex and allotted to six groups/yr. Groups were randomly allotted to 1 of 2 treatments: drylot (DL) or pasture (PAST). Calves in the drylot had ad libitum access to a diet consisting of corn silage, dried distillers grain, corn stalks, dry rolled corn, and soybean hulls. Calves on PAST received creep feed three weeks prior to weaning. Calf BW was measured on d 0, 55, and 110. Calves were fence-line weaned on d 110. Behavior was observed for two days after weaning. Data were analyzed using the MIXED procedure of SAS. Drylot calves had greater (P &lt; 0.01) BW at d 55 and 110. There was treatment by time interactions (P &lt; 0.01) for lying and eating on d 111. More PAST calves were lying at h 2 and 3 and eating at h 11 and 12. More DL calves were lying at h 9, 10, 11, and 12. More DL calves were eating at h 2 and tended to at h 3. There was also a treatment by time interaction (P &lt; 0.01) for vocalizations on d 111. More PAST calves vocalized at h 1, however, DL calves vocalized more at h 4 and tended to at h 5. There was treatment by time interactions (P &lt; 0.01) for eating and walking on d 112. More DL calves were eating at h 2, 3, 4, 7, and 9. More PAST calves were walking at h 1 and 2. There was also a treatment by time interaction (P &lt; 0.01) for vocalizations on d 112. More PAST calves vocalized at h 1 and 10. In conclusion, housing cow-calf pairs in drylots improved preweaning performance and altered postweaning behavior.

43 Cow Performance and Lameness Are Affected by Housing in Drylots vs Pasture During the Summer

The objective was to compare the performance of cows housed in drylots or on pasture. Spring-calving, Simmental × Angus cow-calf pairs (n = 108; 77 ± 18 days postpartum) were stratified by age, body weight (BW), body condition score (BCS), calving date, and calf sex. Cows were allotted into six groups which were randomly assigned to drylot or pasture. Drylot cows were limit-fed a ration consisting of corn silage, dried distillers grain, corn stalks, cracked corn, and a corn-based supplement to meet protein and energy requirements. Cows on pasture were rotationally grazed with access to free-choice mineral. Cows were artificially inseminated on day 0. Cow BW, BCS, hair coat scores, locomotion scores, and lameness treatments were evaluated throughout the 110-day experiment. Milk production and composition were evaluated on day 56. Data were analyzed using the MIXED and GLIMMIX (binary data) procedures of SAS. Artificial insemination and overall pregnancy rates did not differ (P ≥ 0.79) between groups. Drylot cows were 22 and 51 kg heavier (P ≤ 0.02) than pasture cows on days 83 and 110, respectively. Drylot cow BCS was greater (P = 0.03) on day 110. Hair coat scores were more desirable (P = 0.03) in drylot cows than pasture cows on day 110. Drylot cows had greater (P = 0.04) milk production than pasture cows. Pasture cows had greater (P ≤ 0.03) milk protein content and milk urea nitrogen. Although locomotion scores did not differ (P ≥ 0.45) on days 0 and 34, they were less desirable (P = 0.02) for the drylot cows on day 110. A greater (P = 0.02) percentage of drylot cows (33%) were treated for lameness than pasture cows (7%). Housing cows in drylots increased BW, BCS, and milk production, but resulted in poorer locomotion scores and increased lameness treatments.

PSIII-15 Effect of the Pelleting Process on Diet Formulations with Varying Levels of Crystalline AA and Reducing Sugars on Nursery Pig Growth Performance

A total of 360 pigs (DNA 200×400; initially 11.3 kg) were used in an 18-d study to determine the effect of pelleting diets with or without increased concentrations of free amino acids (AA) and reducing sugars (RS) on pig growth performance. There were 9 replications/treatment and 5 pigs/pen. Treatments were arranged in a 2×2×2 factorial with main effects of diet form (mash vs. pellet), crystalline AA (low vs. high), and RS (low vs. high) provided by dried distillers grain with solubles and bakery meal included at 20% and 15%, respectively. Diets were pelleted to achieve a conditioning temperature of 86.7°C using a 22.4 kW pellet mill equipped with a 4.7 x 34.9-mm die. Data were analyzed as a CRD using the GLIMMIX procedure of SAS. There were no 3-way interactions observed. For the main effect of feed form, ADFI decreased (P=0.001) and G:F and caloric efficiency improved (P=0.001) in pigs fed pelleted diets compared to mash diets. For the main effect of crystalline AA, pigs fed diets with high crystalline AA had increased (P&lt; 0.024) ADFI compared to those fed diets with low crystalline AA. For the main effect of RS, pigs fed high RS diets had decreased (P&lt; 0.041) ADG, ADFI, G:F, and caloric efficiency compared to those fed low RS. In conclusion, there was no evidence of interactions between treatments, indicating that increasing amounts of crystalline AA and RS did not influence the response to pelleted diets. Pigs fed the high RS diets had reduced feed intake which resulted in reduced gain and improved feed and caloric efficiency.

Physicochemical characterisation of kafirins extracted from sorghum grain and dried distillers grain with solubles related to their biomaterial functionality

Kafirin, the hydrophobic prolamin storage protein in sorghum grain is enriched when the grain is used for bioethanol production to give dried distillers grain with solubles (DGGS) as a by-product. There is great interest in DDGS kafirin as a new source for biomaterials. There is however a lack of fundamental understanding of how the physicochemical properties of DDGS kafirin having been exposed to the high temperature conditions during ethanol production, compare to kafirin made directly form the grain. An understanding of these properties is required to catalyse the utilisation of DDGS kafirin for biomaterial applications. The aim of this study was to extract kafirin directly from sorghum grain and from DDGS derived from the same grain and, then perform a comparative investigation of the physicochemical properties of these kafirins in terms of: polypeptide profile by sodium-dodecyl sulphate polyacrylamide gel electrophoresis (SDS-PAGE); secondary structure by Fourier transform infra-red (FTIR) spectroscopy and x-ray diffraction (XRD), self-assembly behaviour by small-angle x-ray scattering (SAXS), surface morphology by scanning electron microscopy (SEM) and surface chemical properties by energy dispersive x-ray spectroscopy (EDS). DDGS kafirin was found to have very similar polypeptide profile as grain kafirin but contained altered secondary structure with increased levels of β-sheets. The structure morphology showed surface fractals and surface elemental composition suggests enhanced reactivity with possibility to endow interfacial wettability. These properties of DDGS kafirin may provide it with unique functionality and thus open up opportunities for it to be used as a novel food grade biomaterial.