The Effect of Reinforcement Preheating Temperatures on Tribological Behavior of Advanced Quranic Metal-Matrix Composites (QMMC)

The growing applications of iron/copper bimetallic composites in various industries are increasing. The relationship between the properties of these materials and manufacturing parameters should be well understood. This paper represents an experimental study to evaluate the effect of reinforcement (steel rod) preheating temperature on the mechanical properties (bond strength, microhardness, and wear resistance) of copper matrix composites (QMMC). In preparing the QMMC samples, the melted copper was poured on a steel rod that had been preheated to various temperatures, namely, room temperature, 600 °C, 800 °C, and 1200 °C. Properties of the QMMC (interface microstructure, interfacial bonding strength, microhardness, and wear) were investigated. The experimental results revealed that the best bond between the copper matrix and steel rod formed only in the composites prepared by preheating the steel rods with temperatures lower than the recrystallization temperature of steel (723 °C). This is because the oxide layer and shrinkage voids (due to the difference in shrinkage between the two metals) at the interface hinder atom diffusion and bond formation at higher temperatures. The microhardness test showed that preheating steel rod to 600 °C gives the highest value among all the samples. Furthermore, the QMMC’s wear behavior confirmed that the optimization of preheating temperature is 600 °C.

Simulation for Cu Atom Diffusion Leading to Fluctuations in Solder Properties and Cu6Sn5 Growth during Multiple Reflows

The multiple reflows process is widely used in 3D packaging in the field of electronic packaging. The growth behavior of interfacial intermetallic compound (IMC) is more important to the reliability of solder joints. In this paper, experimental measurement combined with simulation calculation were preformed to investigate the evolution of Cu concentration in solders during multiple reflows, as well as its effects on the growth behavior of IMC and solder properties. The concentration of Cu in solder fluctuated, increasing with the increase of reflow times, which led to the fluctuation in the growth rate of the IMC. Furthermore, the Vickers hardness and melting point of the solder fluctuated during the multiple reflow processes due to the fluctuation in the Cu concentration. The data generated during this study could help to develop machine learning tools in relation to the study of interfacial microstructure evolution during multiple reflows.

Density functional theory study of adsorption and diffusion of potassium atoms on zigzag graphene nanoribbons with different terminal groups

Despite the extensive use of graphene-based materials in K-ion batteries, the effects of various edge morphologies of graphene on K atom adsorption and diffusion are unclear. In this study, the effects of K atom adsorption and diffusion on zigzag graphene nanoribbons (ZGNRs) with hydrogen (−H), ketone (=O), hydroxyl (−OH), and carboxyl (−COOH) terminal groups were investigated by density functional theory calculations. ZGNRs terminating with −H, =O and −COOH promote K atom adsorption, whereas those terminating with −OH suppress it. The −H, =O, −OH and −COOH terminations have a negligible effect on K atom diffusion in the inner region of ZGNRs. In the edge region, the diffusion barriers are nearly unchanged for −H and −OH terminations; however, they are increased for =O and −COOH terminations in the edge region compared to those in the inner region. All the terminal groups hinder K atom diffusion from the edge region toward the inner region. Our results suggest that −H termination enhances K atom adsorption and has a negligible effect on the diffusion barrier of K atom in the edge region. Therefore, the ZGNR with −H termination could be a promising candidate for K-ion batteries.

High-Temperature Dielectric and Microwave Absorption Property of Atmospheric Plasma Sprayed Al2O3-MoSi2-Cu Composite Coating

Al2O3-MoSi2 coating has excellent high-temperature stability. On this basis, Al2O3-MoSi2-Cu composite high-temperature absorbing coating was prepared by atmospheric plasma spraying method. The phase transition characteristics of Al2O3-MoSi2-Cu spraying feedstock under high temperatures were analyzed by thermogravimetric test, the phase analysis of coating was performed by an in situ XRD test at different temperatures, and the microstructure of the coating was characterized by SEM. The test results of high-temperature microwave absorption performance show that, in high-temperature air atmosphere, the Cu in the coating is gradually transformed into Cu2O by oxygen atom diffusion, and the microwave absorption performance of the coating gradually increases with the increase in temperature. The 1.7 mm-thick coating at 500 °C has the best absorbing performance with a reflection loss (RL) value of −17.96 dB and an effective absorbing bandwidth (RL < −10 dB) in X-band of 2.42 GHz. The prepared Al2O3-MoSi2-Cu composite high-temperature absorbing coating takes into account the dual advantages of high-temperature stability and high-temperature absorbing properties.

Sulfur stabilizing metal nanoclusters on carbon at high temperatures

Supported metal nanoclusters consisting of several dozen atoms are highly attractive for heterogeneous catalysis with unique catalytic properties. However, the metal nanocluster catalysts face the challenges of thermal sintering and consequent deactivation owing to the loss of metal surface areas particularly in the applications of high-temperature reactions. Here, we report that sulfur—a documented poison reagent for metal catalysts—when doped in a carbon matrix can stabilize ~1 nanometer metal nanoclusters (Pt, Ru, Rh, Os, and Ir) at high temperatures up to 700 °C. We find that the enhanced adhesion strength between metal nanoclusters and the sulfur-doped carbon support, which arises from the interfacial metal-sulfur bonding, greatly retards both metal atom diffusion and nanocluster migration. In catalyzing propane dehydrogenation at 550 °C, the sulfur-doped carbon supported Pt nanocluster catalyst with interfacial electronic effects exhibits higher selectivity to propene as well as more stable durability than sulfur-free carbon supported catalysts.