Investigation on Fracture Behavior of Cementitious Composites Reinforced with Aligned Hooked-End Steel Fibers

Aligning steel fibers is an effective way to improve the mechanical properties of steel fiber cementitious composites (SFRC). In this study, the magnetic field method was used to prepare the aligned hooked-end steel fiber cementitious composites (ASFRC) and the fracture behavior was investigated. In order to achieve the alignment of steel fibers, the key parameters including the rheology of the mixture and magnetic induction of electromagnetic field were theoretically analyzed. The results showed that, compared with SFRC, the cracking load and the ultimate load of ASFRC were increased about 24–55% and 51–86%, respectively, depending on the fiber addition content. In addition, the flexural tensile strength and residual flexural strength of ASFRC were found to increase up to 105% and 100%, respectively. The orientation of steel fibers also has a significant effect on energy consumption. The fracture energy of ASFRC was 56–70% greater than SFRC and the reinforcement effect of hooked-end steel fiber was higher than straight steel fiber. The fibers in the fracture surface showed that not only was the number of fibers of ASFRC higher than that of SFRC, but also the orientation efficiency factor of ASFRC was superior to SFRC, which explains the improvement of fracture behavior of ASFRC.

Experimental Investigation on the Fracture Energy and Mechanical Behaviour of Hemp and Flax Fibre FRC Compared to Polypropylene FRC

Natural fibre reinforced concrete is been studied for many years as a more sustainable option to current reinforced concrete used in industry. The most common fibre materials currently adopted are steel, glass and synthetic fibres. Apart from the high oxidation and cost, their environmental impact is a serious issue as they are petroleum-based materials. This study assesses the feasibility of replacing polypropylene fibre with hemp and flax fibres. According to the inventory of carbon and energy (ICE) the embodied energy of polypropylene (PP) is 95.4MJ/kg and the embodied carbon is 4.98kgCO2/kg during its lifetime. It represents approximately 3 times more than the estimated values for vegetable fibres. For this, Different concrete mixtures reinforced by 0.5% to 1.0% of hemp, flax and polypropylene fibres were tested, and their post-crack flexural tensile strength, elastic’s modulus, compressive strength and fracture energy were evaluated. The mixtures containing hemp fibres presented properties equivalent to those containing polypropylene under the same proportion. Although both compressive and tensile strength were reduced for the mixes containing flax fibres, the Young’s modulus was 49% smaller and could be an interesting approach for applications that require better elasticity from the concrete, such as industrial floors and structures that may be submitted to impact.

Use of recycled aggregates from civil construction in self-compacting mortar

abstract: The utilization of wastes from demolition in civil construction in self compacting concrete (SCM) has the potential to reduce both the environmental impact and financial cost. In this context, this article aims to verify the behavior of the incorporation of recycled aggregates of civil construction in the mix designs of self-compacting mortar (SCM) in replacing cement, presenting as an interesting alternative to natural raw materials. This study used the EMMA® software to optimize the choice of percentages of fine recycled aggregates when replacing cement. The proportions chosen were 0%, 5%, 15%, and 25%, through the analysis of the granular packing curve of the respective mix designs. The proportion of 0% has in its composition cement, metakaolin, sand, superplasticizer (SP) and water. The parameters obtained, through tests in the fresh state of the mini-slump and mini-funnel V, certified the samples as SCM. The compressive strength and flexural tensile strength tests in the hardened state demonstrated a reduction in mechanical properties of the material with cement replacement. It is concluded that the waste used brick and ceramic can be added in replacement to the cement in SCM without significant loss of properties in the fresh and hardened state.

Thin Concrete Overlays with Carbon Reinforcement

In many countries like Germany, concrete pavements are normally built as Jointed Plain Concrete Pavements (JPCP). Due to a lack of alternatives, maintenance of concrete pavements usually requires a replacement of the whole pavement structure, which is labour- and resource-intensive. Therefore, new techniques like the application of thin concrete overlays as a partial repair of deteriorated concrete pavements have been developed. As a major disadvantage of such overlays, the existing joints in the retained concrete bottom-layer have to be transferred in the overlay in order to avoid reflection cracking. When using non-corrosive carbon-textile reinforcement in such concrete overlays, cracks might be distributed more finely, enabling jointless repairs while keeping a thin repair layer. In addition, the bond behaviour between the retained concrete and the applied concrete overlay as well as between the concrete overlay and the textile reinforcement is crucial for a successful repair. In this paper, the basic principles and feasibility of such a repair method are examined. On the one hand, the decisive influencing variables and parameters such as bond behaviour between the concrete layers and the cracking behaviour of the overlay are pointed out and discussed. On the other hand, the evaluated laboratory tests carried out are presented. These include large-scale beams built with an overlay on top of a retained concrete layer, which were subjected to cyclic flexural stress and to a subsequent detailed investigation of the bond behaviour and durability. Furthermore, the crack formation in the overlay was determined by means of tensile and flexural tensile strength tests.

Basic Experimental Evaluation of Fresh and Hardened Properties of Mortar Using Additive Manufacturing

Recently, the three-dimensional concrete printing (3DCP) method has been garnering considerable interest owing to its ability to significantly reduce the construction time. In this study, 3D printing or additive manufacturing was applied to mortar using a small gantry type equipment and the performance of the method was evaluated. The mixture proportioning for good mortar printing and deposition was derived. The parameters of printability, buildability, compressive strength, flexural tensile strength, and anti-washout were considered for the performance evaluation. The results showed good printability with a constant width and no surface defects. In the buildability test, the rate of yield stress development increased, and the rate of change in the layer height decreased as the interlayer time interval increased during underwater printing. The flexural tensile strength of the specimen cast into the mold was lower than that of the specimen extracted from the additive parts owing to the longitudinal confinement during printing. The compressive strength in the lateral direction was slightly higher than that in the perpendicular direction, whereas the compressive strength of the specimen extracted from the part printed underwater was higher than that of the specimen cast into the mold.

Evaluating the Possibility of Replacing Natural Fine Aggregates in Concrete with Recycled Aggregates

This paper presents an investigation on the possibility of replacing natural fine aggregates with recycled aggregates in concrete. The studied recycled aggregates were acquired from crushed waste concrete from demolishing works. The rate of replacement of natural fine aggregates was 10%, 20%, and 30% by weight. Compressive and flexural tensile strength of concrete incorporating recycled aggregates was investigated at 28 days of curing. The results show that the compressive and flexural strength of concrete is strongly affected by the percentage of recycled aggregates. It has been found that the strength decreases linearly with increasing recycled aggregate content. So, in order to apply recycled waste to concrete as fine aggregates, it is necessary to perform supplement research with appropriate additives to compensate for the loss of compressive and flexural strength.

Silicate conductive composites with graphite-based fillers

Electroconductive composites are modern materials that are commonly used in many industries such as construction industry and machine-building industry. For example, these materials can be useful as sensors for monitoring changes in constructions, shielding stray currents from electrification networks, shielding electromagnetic radiation in operating rooms, cathodic protection against moisture or overvoltage protection of buildings. The topic of this post is the research of electrically conductive silicate composites with graphite-based fillers. In this research will be tested composites with different ratio and types of graphite and monitor their electroconductive properties like impedance, and physical-mechanical properties like compressive and tensile strength. The post describes basic properties and interactions of silicate electrically conductive composites with graphite fillers. It was found that by adding 10 % wt. graphite into silicate composites, impedance is reduced by 50% and compressive strength by 40%. The flexural tensile strength depends mainly on the roughness of the particles, where the coarser flaky particles transfer the load better and increase the strength while very fine graphites reduce the flexural tensile strength. Furthermore, it has been found that very finely ground synthetic graphites are most suitable for achieving low impedance of composites.

Towards Efficient Use of Cement in Ultra High Performance Concrete

This paper presents an investigation on substituting the cement content with an inert material, in a typical locally produced UHPC mix. A structured literature review was performed to enrichen the discussion and to benchmark the results towards already reported investigations in the research society. Investigations on cement substitution in UHPC are frequently reported. However, usually the cement is substituted with other binding materials – often pozzolanic by-products from other industries. Reports from investigations on the use of inert materials for cement substitution in UHPC seem scarce. An experimental program that included a total of 210 test specimens was executed. This program included evaluating several questions embedded to the problem on how to substitute cement while keeping all other variables constant. It is concluded that up to 40% of the cement can be substituted with an inert material, without significantly changing the flexural tensile strength or compressive strength of the hardened UHPC. Two preconditions were caretaken: the particle packing was maintained by securing that the substitution material had a Particle Size Distribution (PSD) near identical to the cement and that the water balance was maintained through preconditioning of the substitution material. Suggestions are made for improving benchmarking.

Influence of NaOH treatment of rubber aggregates on the durability properties of rubberized mortars

The work presented in this paper aims to study the durability of mortars, in which part of the sand has been replaced with rubber aggregates from used tires and have undergone a surface treatment with a sodium hydroxide solution (NaOH). The substitution rates studied are 10%, 17.5%, and 25%. The results are compared with ordinary mortar and mortars with untreated rubber aggregates while samples with the same substitution rates were used. To do this, the following properties have been studied: compressive strength, flexural tensile strength, water absorption by capillarity, water absorption by total immersion, water-accessible porosity, water permeability, and resistance to the chemical degradation by sulfuric acid H2SO4. The results obtained show that the treatment of rubber aggregates by the solution method (NaOH) presented a considerable improvement in mechanical performance (increase in compressive strength and flexural tensile strength) and better durability compared to reference mortar and mortar with untreated rubber granulate.