Effective Stiffness of Fused Deposition Modeling Infill Lattice Patterns Made of PLA-Wood Material

Fused deposition modeling (FDM) uses lattice arrangements, known as infill, within the fabricated part. The mechanical properties of parts fabricated via FDM are dependent on these infill patterns, which make their study of great relevance. One of the advantages of FDM is the wide range of materials that can be employed using this technology. Among these, polylactic acid (PLA)-wood has been recently gaining attention as it has become commercially available. In this work, the stiffness of two different lattice structures fabricated from PLA-wood material using FDM are studied: hexagonal and star. Rectangular samples with four different infill densities made of PLA-wood material were fabricated via FDM. Samples were subjected to 3-point bending to characterize the effective stiffness and their sensitivity to shear deformation. Lattice beams proved to be more sensitive to shear deformations, as including the contribution of shear in the apparent stiffness of these arrangements leads to more accurate results. This was evaluated by comparing the effective Young’s modulus characterized from 3-point bending using equations with and without shear inclusion. A longer separation between supports yielded closer results between both models (~41% for the longest separation tested). The effective stiffness as a function of the infill density of both topologies showed similar trends. However, the maximum difference obtained at low densities was the hexagonal topology that was ~60% stiffer, while the lowest difference was obtained at higher densities (star topology being stiffer by ~20%). Results for stiffness of PLA-wood samples were scattered. This was attributed to the defects at the lattice element level inherent to the material employed in this study, confirmed via micro-characterization.

The Dynamic Lattice Method - Vibrations and Wave Propagation in Discontinuous and Heterogeneous Media

The development of a new dynamic lattice element method (dynamicLEM) as well as its application in the simulation of wave propagation in discontinuous and heterogeneous media is the focus of this research paper. The conventional static lattice models are efficient numerical methods to simulate crack initiation and propagation in cemented geomaterials. The advantage of the LEM and the developed dynamic solution, such as simulation of arbitrary crack initiation and propagation, illustration and simulation of existing inherent material heterogeneity as well as stress redistribution upon crack opening, opens a new engineering field and tool for material analysis. To realize the time dependency of the dynamic LEM, the governing Newton's second law is solved while using the Newmark-β method and implementing the non-linear Newton-Raphson Jacobian. The method validation is done according to the results of a boundary element method (BEM) in the plane P-SV-wave propagation within a plane strain domain. Further validation tests comparing the generated wave types, simulation and study of crack discontinuities as well as inherent heterogeneities in the geomaterials are conducted to illustrate the accurate applicability of the new dynamic lattice method. The results indicate that with increasing heterogeneity within the material, the wave field becomes significantly scattered and further analysis of wave fields according to the wavelength/heterogeneity ratio become indispensable. Therefore, in a heterogeneous medium, the application of continuum methods in relation to structural health monitoring should be precisely investigated and improved. The developed dynamic lattice element method is an ideal simulation tool to consider particle scale irregularities, crack distributions and inherent material heterogeneities and can be easily implemented in various engineering applications.

Microstructural dimension involved in the damage of concrete-like materials: An examination by the lattice element method

With the lattice element method, it is required to introduce a length via, for example, a non-local approach in order to satisfy the objectivity of the mechanical response. In spite of this, the mesoscale structuring of inclusions within a matrix conveys the natural origin of the internal length for a fixed mesh. In other words, internal length is not explicitly provided to the model, but rather governed by the characteristics of the meso-structure itself. This study examines the influence that the meso-structure of quasi-brittle materials, like concretes, have on the width of the fracture process zone and thus the fracture energy. The size of the fracture process zone is assumed to correlate with a microstructural dimension of the quasi-brittle material. If a weakness is introduced by a notch, the involvement of the ligament size (a structural parameter) is also investigated. These analyses provide recommendations and warnings that could be beneficial when extracting, from material meso-structures, a required internal length for nonlocal damage models. Among the observations made, the study suggests that the property that best characterise a meso-structure length would be the spacing between inclusions rather than the size of the inclusions themselves. It is also shown that microstructural dimension and the width of the fracture process zone have comparable order of magnitude, and they trend similarly with respect to microstructural sizes such as the inclusion interdistances.