Minimization of Environmental Impact of Kraft Pulp Mill Effluents: Current Practices and Future Perspectives towards Sustainability

Kraft mill effluents are characterized by their content of suspended solids, organic matter and color due to the presence of lignin, lignin derivatives and tannins. Additionally, Kraft mill effluents contain adsorbable organic halogens and wood extractive compounds (resin acids, fatty acids, phytosterol) and show high conductivity due to the chemical compounds used in the digestion process of pulp. Currently, Kraft mills are operating under the concept of a linear economy and, therefore, their effluents are generating serious toxicity effects, detected in daphnia, fish and biosensors. These effluents are treated by activated sludge and moving bed biofilm systems that are unable to remove recalcitrant organic matter, color and biological activity (toxicity) from effluents. Moreover, under climate change, these environmental effects are being exacerbated and some mills have had to stop their operation when the flows of aquatic ecosystems are lower. The aim of this review is to discuss the treatment of Kraft pulp mill effluents and their impact regarding the current practices and future perspectives towards sustainability under climate change. Kraft pulp mill sustainability involves the closure of water circuits in order to recirculate water and reduce the environmental impact, as well as the implementation of advanced technology for these purposes.

Effect of polysulfide pulping process on the energy balance of softwood and hardwood kraft pulp mills

Polysulfide pulping is a method to increase the pulp yield in a kraft pulp mill. Higher production is in the core of pulp mill process development, but modifications in cooking raise questions on their effects on the other parts of the process. This study focuses on the impacts of polysulfide pulping on the energy use and production of kraft pulp mills. The impacts are estimated by calculating and analyzing the steam and electricity balances of reference softwood and hardwood mills. Energy generation using residual biomass is an essential part of the operation of a kraft pulp mill, and often a notable source of income. The results show that implementation of polysulfide cooking affects both energy consumption and production. Higher hemicelluloses content of pulp cooked using polysulfide liquor means that less organic material ends up in the black liquor. Subsequently, the recovery boiler energy production suffers. The reduced steam production together with increased steam consumption decreased electricity production, corresponding to a decline in sellable electricity of 22.4 % in the hardwood mill and 28.4 % in the softwood mill. The study shows that increasing the pulp production by investing in polysulfide cooking in stand-alone kraft pulp mills can be economically feasible.

A 30-Year Study of Impacts, Recovery, and Development of Critical Effect Sizes for Endocrine Disruption in White Sucker (Catostomus commersonii) Exposed to Bleached-Kraft Pulp Mill Effluent at Jackfish Bay, Ontario, Canada

Jackfish Bay is an isolated bay on the north shore of Lake Superior, Canada that has received effluent from a large bleached-kraft pulp mill since the 1940s. Studies conducted in the late 1980s found evidence of reductions in sex steroid hormone levels in multiple fish species living in the Bay, and increased growth, condition and relative liver weights, with a reduction in internal fat storage, reduced gonadal sizes, delayed sexual maturation, and altered levels of circulating sex steroid hormones in white sucker (Catostomus commersonii). These early studies provided some of the first pieces of evidence of endocrine disruption in wild animals. Studies on white sucker have continued at Jackfish Bay, monitoring fish health after the installation of secondary waste treatment (1989), changes in the pulp bleaching process (1990s), during facility maintenance shutdowns and during a series of facility closures associated with changing ownership (2000s), and were carried through to 2019 resulting in a 30-year study of fish health impacts, endocrine disruption, chemical exposure, and ecosystem recovery. The objective of the present study was to summarize and understand more than 75 physiological, endocrine, chemical and whole organism endpoints that have been studied providing important context for the complexity of endocrine responses, species differences, and challenges with extrapolation. Differences in body size, liver size, gonad size and condition persist, although changes in liver and gonad indices are much smaller than in the early years. Population modeling of the initial reproductive alterations predicted a 30% reduction in the population size, however with improvements over the last couple of decades those population impacts improved considerably. Reflection on these 30 years of detailed studies, on environmental conditions, physiological, and whole organism endpoints, gives insight into the complexity of endocrine responses to environmental change and mitigation.

Wet route pellets production using primary sludge from kraft pulp mill

The substantial expansion of the Brazilian pulp and paper industry in the last years resulted in a significant increase in the solid waste generation. This paper investigates the production of pellets using primary sludge from the effluent treatment plant of a kraft pulp mill, as a fuel for producing energy, using a novel wet route process. The pellet samples were produced in a laboratory pelletizing press, which has a horizontal circular matrix. The samples were characterized by moisture content, high heating value, ash content, dimensions (diameter and length), mechanical durability and fines content. The net heating value and energetic density were also measured. The pellets manufactured with primary sludge were compared to the European standard for non-woody pellets. Pelletization caused a reduction of the moisture content by 37.8 %, and increased the net heating value by 41 % and bulk density by approximately 39 %, which resulted in a 263 % increase in the material´s energetic density. Pellet production using a wet route process was appropriate for the primary sludge, and produced pellets with a high mechanical durability (99.3 %) and low fines content (0.062 %), indicating the potential of thermal valorization for incineration in the biomass boiler to produce high-quality steam.

Recirculation of treated effluent in the bleaching of kraft pulp

The bleaching plant of a kraft pulp mill is the sector that consumes water and generates effluent with the highest volume. Water recycling is an attractive option to reduce water consumption and effluent generation. This study evaluated the technical feasibility of using treated effluent as washing water in the bleaching stages. The bleaching sequence was simulated in the laboratory using four types of washing water: deionized water, whitewater, low organic load effluent, and high organic load effluent. To achieve 90% ISO pulp brightness, the ClO2 consumption increased from 8.1 kg ClO2 odt-1 when using water to 13.8 and 16.3 kgClO2 odt-1 for the low and high organic effluents. Physical and optical tests of the hand-sheet papers did not show any statistical difference between various washing waters. The filtrates showed values that did not burden the efficiency of the effluent treatment plant. It was possible to use effluent in the bleaching stages, considering that the filtrates and the produced paper complied with the quality standards.