Investigation of the effects of main geometric parameters and flow characteristics on secondary flow losses in a turbine cascade

This paper presents numerical simulation results of a three-dimensional (3D) transitional flow in a stator cascade of an axial turbine. The influences of the main geometric parameters and flow characteristics including, the blade aspect ratio, pitch-to-chord ratio, inlet flow angle, and exit Mach number, on secondary flows development and end-wall losses, were studied. The numerical results were validated by the results of experiments conducted in the laboratory of the steam and gas turbine faculty of the Moscow Power Engineering Institute. The maximum difference between computed and experimental results was 2.4 %. The total energy losses decrease by 20 % when the exit Mach number changes from 0.38 to 0.8. Numerical results indicated that the blade aspect ratio had the most effect on secondary flow losses. The total energy losses increase by 46.6 % when the aspect ratio decreases from 1 to 0.25. The total loss of energy by 13.2 % decreases by increasing the inlet flow angle from 60 degrees to 90 degrees. Then by increasing the inlet flow angle from 90 to 110 degrees, the total loss rises by 3.6%. As the pitch-to-chord ratio increases from 0.7 to 0.75, the total energy losses are reduced by 12.2 %. Then by increasing the pitch-to-chord ratio from 0.75 to 0.8, the total energy losses increase by 6 %. As with experimental data, the numerical results showed that the optimal inlet flow angle and relative pitch for the cascade are 90 degrees and 0.75, respectively.

Influence of Holes Manufacture Technology on Perforated Plate Aerodynamics

Transpiration flow is a very important and still open subject in many technical applications. Perforated walls are useful for the purpose of “flow control”, as well as for the cooling of walls and blades (effusive cooling) in gas turbines. We are still not able to include large numbers of holes in the numerical calculations and therefore we need physical models. Problems are related also to the quality of the holes in perforated plates. The present transpiration analysis concerns with experimental investigations of the air flow through perforated plates with microholes of 125 and 300 µm diameters. A good accordance of the results with other experiments, simulations and theory was obtained. The received results very clearly show that technology manufacturing of plate holes influences on their aerodynamic characteristics. It turned out that the quality of the plate microholes using laser technology and, consequently, the shape of the hole, can affect the flow losses. Therefore, this effect was investigated and the flow characteristics in both directions were measured, i.e., for two plate settings.

Impact Investigation of Stator Seal Leakage on Aerodynamic Performance of Multistage Compressor

In this paper, a numerical model based on the mass flow rate of seal leakage is presented, and a 3D numerical method of a multistage axial compressor with good engineering practicability is established. Validation consists of modeling a nine-stage axial compressor in all operating rotation speeds and calculating results of the performance characteristic curves in good agreement with test data. Comparisons are made against different cases of seal leakage mass flow rate for analyzing the impact of increasing seal leakage on the aerodynamic performance of the multistage axial compressor. The results indicate that the performance of the nine-stage axial compressor is degenerated faster and faster with seal leakage increasing in all operating working points, and the degeneration of performance of this compressor can be evaluated by the relationships of main performance parameters with the mass flow rate of seal leakage. Comparisons of flow distribution in the compressor for different cases of seal leakage also show that stators located in front stages of the multistage axial compressor are affected more seriously by the increasing seal leakage, and it can be confirmed that relatively larger flow losses in front stages bring significant impact on the decay of aerodynamic performance of a multistage axial compressor.

LOSS CHARACTERIZATION OF ADVANCED VIGV CONFIGURATIONS WITH ADJUSTABLE BLADE GEOMETRY

Variable inlet guide vanes (VIGV) are the main control element to adjust the flow rate of industrial centrifugal compressors by customized pre-swirl in the inlet plane of the impeller. The efficient working range of VIGVs is however restricted due to open flow separation occurring at critical stagger angles. In order to overcome the narrow limitations of current blade geometries and to enhance the operating range of the compressor, split blades consisting of a separate front and tail blade segment proved to be particularly promising in previous linear-cascade measurements. Each blade segment is thereby individually staggered. This enables a gradual flow deflection along the chord length. Secondary flow losses, however, were not considered in the previous investigations with linear-cascades. To highlight the potential of the split blade concept under more application-oriented conditions including all relevant flow effects, highly resolved field measurements were conducted in the wake of annular VIGVs. Four different blade configurations, a customary reference case and three variations of the split blade with full, partial and missing sealing in the gap between the segments, were assessed using five-hole probe measurements. By investigating a wide range of stagger angles, the coverage of the full low-loss working range of the VIGV could be ensured. Especially, the fully sealed split blade configuration proved its capacity to extend the efficient operational range significantly.

LES Investigation of Modified Rib Shapes on Heat Transfer in a Ribbed Duct

Internal cooling of gas turbine blade is critical for the durability of the blade material. One of the ways to accomplish this is by passing coolant through serpentine passages roughened with surface elements to enhance the heat transfer. In the present study, the traditional square rib (SQ-rib) placed normal to the flow direction is modified to a backward facing step rib (BS-rib) and a forward facing step rib (FS-rib). Large-eddy simulation (LES) is carried out for a square duct at Reb = 20000. Results show that the modified rib shapes result in substantial increase in heat transfer over the square rib with only a marginal increase in flow losses. The BS-rib shape produces the highest heat transfer augmentation followed by the FS-rib. The overall heat transfer augmentation for the BS-rib and FS-rib is 18% and 10% larger than the SQ-rib, respectively. Thermal-hydraulic performance is enhanced by 15%.

Loss Characterization of Advanced VIGV Configurations With Adjustable Blade Geometry

Variable inlet guide vanes (VIGV) are the main control element to adjust the flow rate of industrial centrifugal compressors by customized pre-swirl in the inlet plane of the impeller. The efficient working range of VIGVs is however restricted due to open flow separation occurring at critical stagger angles. In order to overcome the narrow limitations of current blade geometries and to enhance the operating range of the compressor, split blades consisting of a separate front and tail blade segment proved to be particularly promising in previous linear-cascade measurements. Each blade segment is thereby individually staggered. This enables a gradual flow deflection along the chord length. Secondary flow losses, however, were not considered in the previous investigations with linear-cascades. To highlight the potential of the split blade concept under more application-oriented conditions including all relevant flow effects, highly resolved field measurements were conducted in the wake of annular VIGVs. Four different blade configurations, a customary reference case and three variations of the split blade with full, partial and missing sealing in the gap between the segments, were assessed using five-hole probe measurements. By investigating a wide range of stagger angles, the coverage of the full low-loss working range of the VIGV could be ensured. Especially, the fully sealed split blade configuration proved its capacity to extend the efficient operational range significantly.

Major and Minor Head Losses Analysis on The Piping System in Pondok Pesantren Tahfizhul Qur'an Ibnu Abbas Tarakan

The head loss analysis in this study is focused on the existing piping system at the Ibnu Abbas Tarakan Tahfizhul Qur'an Islamic Boarding School, so that it is known that the flow losses that occur are both major losses and minor losses. The stages taken are; literature review by reviewing several previous studies then continued with data collection on the piping system in Ibnu Abbas Tarakan Islamic Boarding School. The discussion of head losses in the piping system is divided into four parts according to the existing branching of the pipe installation when the water comes out of the pump. Head losses in each section, namely; the first section (A) 0.21 m, the second section (B) 0.47 m, the third section (C) 0.3 m. Whereas in the fourth section, the existing pipe installation is not supplied by water when the water flow from the pump is distributed simultaneously in the four existing pipe branches. The pump is unable to serve the existing pipe installation, if it is flowed simultaneously.

Validated Analytical Modeling of Diesel Engines Intake Manifold with a Flexible Crankshaft

The flexibility of a crankshaft exhibits significant nonlinearities in the analysis of diesel engines performance, particularly at rotational speeds of around 2000 rpm. Given the explainable mathematical trends of the analytical model and the lack of available analytical modeling of the diesel engines intake manifold with a flexible crankshaft, the present study develops and validates such a model. In the present paper, the mass flow rate of air that goes from intake manifold into all the cylinders of the engine with a flexible crankshaft has been analytically modeled. The analytical models of the mass flow rate of air and gas speed dynamics have been validated using case studies and the ORNL and EPA Freeway standard drive cycles showing a relative error of 7.5% and 11%, respectively. Such values of relative error are on average less than those of widely recognized models in this field, such as the GT-Power and the CMEM, respectively. A simplified version for control applications of the developed models has been developed based on a sensitivity analysis. It has been found that the flexibility of a crankshaft decreases the mass flow rate of air that goes into cylinders, resulting in an unfavorable higher rate of exhaust emissions like CO. It has also been found that the pressure of the gas inside the cylinder during the intake stroke has four elements: a driving element (intake manifold pressure) and draining elements (vacuum pressure and flow losses and inertial effect of rotating mass). The element of the least effect amongst these four elements is the vacuum pressure that results from the piston's inertia and acceleration. The element of the largest effect is the pressure drop that takes place in the cylinder because of the air/gas flow losses. These developed models are explainable and widely valid so that they can help in better analyzing the performance of diesel engines.