The Effects of Inlet Blockage and Electrical Driving Mode on the Performance of a Needle-Ring Ionic Wind Pump

The thermal management of microelectronics is important because overheating can lead to various reliability issues. The most common thermal solution used in microelectronics is forced convection, which is usually initiated and sustained by an airflow generator, such as rotary fans. However, traditional rotary fans might not be appropriate for microelectronics due to the space limit. The form factor of an ionic wind pump can be small and, thus, could play a role in the thermal management of microelectronics. This paper presents how the performance of a needle-ring ionic wind pump responds to inlet blockage in different electrical driving modes (direct current), including the flow rate, the corona power, and the energy efficiency. The results show that the performance of small needle-ring ionic wind pumps is sensitive to neither the inlet blockage nor the electrical driving mode, making needle-ring ionic wind pumps a viable option for microelectronics. On the other hand, it is preferable to drive needle-ring ionic wind pumps by a constant current if consistent performance is desired.

Microstructure and Mechanical Properties Evolution during Solution and Ageing Treatment for a Hot Deformed, above β-transus, Ti-6246 Alloy

The present study investigates the influence of hot-deformation, above β-transus and different thermal treatments on the microstructural and mechanical behaviour of a commercially available Ti-6246 titanium-based alloy, by SEM (scanning electron microscopy), tensile and microhardness testing techniques. The as-received Ti-6246 alloy was hot-deformed—HR by rolling, at 1000 °C, with a total thickness reduction (total deformation degree) of 65%, in 4 rolling passes. After HR, different thermal (solution—ST and ageing—A) treatments were applied in order to induce changes in the alloy’s microstructure and mechanical behaviour. The applied solution treatments (ST) were performed at temperatures below and above β-transus (α → β transition temperature; approx. 935 °C), to 800 °C, 900 °C and 1000 °C respectively, while ageing treatment at a fixed temperature of 600 °C. The STs duration was fixed at 27 min while A duration at 6 h. Microstructural characteristics of all thermomechanical (TM) processed samples and obtained mechanical properties were analysed and correlated with the TM processing conditions. The microstructure analysis shows that the applied TM processing route influences the morphology of the alloy’s constituent phases. The initial AR microstructure shows typical Widmanstätten/basket-weave-type grains which, after HR, are heavily deformed along the rolling direction. The STs induced the regeneration of α-Ti and β-Ti phases, as thin alternate lamellae/plate-like structures, showing preferred spatial orientation. Also, the STs induced the formation of α′-Ti/α″-Ti martensite phases within parent α-Ti/β-Ti phases. The ageing treatment (A) induces reversion of α′-Ti/α″-Ti martensite phases in parent α-Ti/β-Ti phases. Mechanical behaviour showed that both strength and ductility properties are influenced, also, by applied TM processing route, optimum properties being obtained for a ST temperature of 900 °C followed by ageing (ST2 + A state), when both strength and ductility properties are at their maximum (σUTS = 1279 ± 15 MPa, σ0.2 = 1161 ± 14 MPa, εf = 10.1 ± 1.3%).

Tailored heating of forging billets using induction and conduction heating approaches

Purpose This paper aims to deal with different induction and conduction heating approaches to realize a tailored heating of round billets for hot forming processes. In particular, this work examines the limits in which tailor-made temperature profiles can be achieved in the billet. In this way, a flow stress distribution based on the temperature field in the material can be set in a targeted manner, which is decisive for forming processes. Design/methodology/approach For the heating of round billets by induction, the rotationally symmetric arrangement is used and a parameterized 2D finite element method model is created. The harmonic electromagnetic solution is coupled with the transient thermal solution. For heating by means of conduction, the same procedure is used only with the use of a 3D model. Findings First results have shown that both methods can achieve very good results for billets with small diameters (d < 30 mm). For larger diameters, an adapted control of the heating process is necessary to ensure through heating of the material. Further investigations are carried out. Practical implications Using tailored heating for forging billets, several forming steps can be achieved in one step. Among other things, higher energy efficiency and throughput rates can be achieved. Originality/value The peculiarity of the tailored heating approach is that, in contrast to inhomogeneous heating, where only partial areas are heated, the entire component is heated to the target.