Pyroelectrometallurgical processing of bismuth-containing oxides

In this work, we substantiate and develop a general pyroelectrometallurgical technology for processing bismuth dross and oxides (the intermediate products of lead bullion refining by the Betterton-Kroll process) to obtain crude bismuth. The research focuses on bismuth dross (3–5% Bi; 80–85% Pb) remelted at 500–600°С in the presence of NaNO3 and NaOH, as well as the obtained alkaline melt (bismuth oxides, 1–5% Bi; 60–70% Pb). The conducted experiments allowed us to determine optimal parameters of the main steps of processing bismuth oxide, as well as the characteristics of obtained products. Reduction smelting of bismuth oxides at 1150°C (with the addition of sodium carbonate, quartz and fine coke in the amount of 66, 25 and 5% of bismuth oxides mass, respectively) is proposed, leading to bismuth lead formation. Its decoppering is carried out at 350–600°C with 2.0% sulfur (by its weight), added to the melt. We propose to carry out the alkaline treatment of the decoppered Pb-Bi alloy at 500oC in contact with sodium hydroxide, sodium nitrate and sodium chloride, taken in amounts up to 10.2, 8.3 and 1.4% by weight of bismuth lead, respectively. Subsequent electrolysis comprises electrolytic processing of purified Pb-Bi alloy ingots at 550oC. The electrolyte consists of a melt with the following composition, %: NaCl – 7, KCl – 35, PbCl2 – 18 and ZnCl2 – 40. As a result, two end products were obtained by the proposed bismuth oxide processing. The anodic product at the second stage of electrolysis, crude bismuth (yielded 1.1% by the weight of oxides) contains 93.62% Bi and 4.14% Pb, extraction from oxides amounts to 19.0% Bi and 0.1% Pb. About 1.2% Bi and 9.1% Pb of their initial content in the oxides are transferred to the cathodic product containing 0.033% Bi and 97.83% Pb (the yield equalled 5.1% of the oxides).

In vitro response of THP-1 derived macrophages to antimicrobially effective PHMB-coated Ti6Al4V alloy implant material with and without contamination with S. epidermidis and P. aeruginosa

Aim Periprosthetic joint infections are a devastating complication after arthroplasty, leading to rejection of the prosthesis. The prevention of septic loosening may be possible by an antimicrobial coating of the implant surface. Poly (hexamethylene) biguanide hydrochloride [PHMB] seems to be a suitable antiseptic agent for this purpose since previous studies revealed a low cytotoxicity and a long-lasting microbicidal effect of Ti6Al4V alloy coated with PHMB. To preclude an excessive activation of the immune system, possible inflammatory effects on macrophages upon contact with PHMB-coated surfaces alone and after killing of S. epidermidis and P. aeruginosa are analyzed. Methods THP-1 monocytes were differentiated to M0 macrophages by phorbol 12-myristate 13-acetate and seeded onto Ti6Al4V surfaces coated with various amounts of PHMB. Next to microscopic immunofluorescence analysis of labeled macrophages after adhesion on the coated surface, measurement of intracellular reactive oxygen species and analysis of cytokine secretion at different time points without and with previous bacterial contamination were conducted. Results No influence on morphology of macrophages and only slight increases in iROS generation were detected. The cytokine secretion pattern depends on the surface treatment procedure and the amount of adsorbed PHMB. The PHMB coating resulted in a high reduction of viable bacteria, resulting in no significant differences in cytokine secretion as reaction to coated surfaces with and without bacterial burden. Conclusion Ti6Al4V specimens after alkaline treatment followed by coating with 5–7 μg PHMB and specimens treated with H2O2 before PHMB-coating (4 μg) had the smallest influence on the macrophage phienotype and thus are considered as the surface with the best cytocompatibility to macrophages tested in the present study.

Environmental Performance of Wood Bioconcretes with Different Wood Shavings Treatments

The wood bio-concrete (WBC) production is a solution for the advancement of sustainable construction, since it has the potential to recycle waste in the form of shavings generated in wood processing and stock CO2, contributing for climate change reduction. However, the chemical incompatibility between plant biomass and cementitious matrix leads to the need for previous treatment of wood shavings to application in bio-concretes. In the present study, one heat treatment and two alkaline treatments with immersion in Ca (OH)2 solution were evaluated using Life Cycle Assessment (LCA) methodology. The environmental modeling was performed by SimaPro, using the Ecoinvent database, and primary data collected in the laboratory. The potential environmental impacts were related to the compressive strength of produced WBC (in MPa) as an ecoefficiency indicator. Considering the functional unit of mechanical performance, the alkaline treatment with two immersions was the one that generated less environmental impacts.

Performance of Alfa Fibres in Cementitious Materials Exposed to Diverse Surface Treatments

Alfa plant presents a great ecological and socio-economic interest in the Maghreb countries. It is used in several fields of applications such as craft production and paper industry. However, a few research work has been realized on the valorisation of Alfa fibres in the construction sector. The main objective of this work is to develop an Alfa fibre-reinforced mortar with significant mechanical properties for the facade panel’s manufacturing. It was highlighted that Alfa fibres enhance the flexural strength of reinforced mortars. Therefore, a decrease in the flexural strength of the composite after 90 days of curing. In addition, the incorporation of Alfa fibres reduced the compressive strength of the composite. In this regard, to enhance the mechanical properties of the composite, various treatments were explored: alkaline treatment with sodium hydroxide, hydrothermal treatment by water boiling, and coating with sulfoaluminate cement. It was noted that the treatments could provide a partial elimination of the non-cellulosic components and enhance the Alfa fibre roughness. Raw and treated Alfa fibres were incorporated into cement mortars at different lengths of the (10 and 20 mm) with an addition ratio of 1 %vol.. Compared to untreated fibres, fibres treated chemically provide an improvement of 38 % of the flexural strength at 28 days for both fibres length. Unlike the coated fibres, the efficiency of treatment was noted at 90 days of curing. Otherwise, a slight increase in compressive strength was observed compared to the untreated fibres mortar. These results were approved by porosity accessible to water and calorimetric tests.

Investigation of Weight Fraction and Alkaline Treatment on Catechu Linnaeus/Hibiscus cannabinus/Sansevieria Ehrenbergii Plant Fibers-Reinforced Epoxy Hybrid Composites

The aim of the present work is to develop novel hybrid composites using areca, kenaf, and snake grass fibers as reinforcement and epoxy as the matrix. The areca, kenaf, and snake grass fibers were extracted from Catechu Linnaeus, Hibiscus cannabinus, and Sansevieria Ehrenbergii plants, respectively, and treated with 5% NaOH to improve the interfacial adhesion between the hydrophilic fiber and the hydrophobic matrix. Hybrid composites were developed by the compression molding technique and formulated based on the weight fraction of fibers. Tensile, flexural, and impact strength and hardness samples were prepared as per ASTM D 3039, ASTM D 790, ASTM D 256, and ASTM D 2240, respectively. The effects of alkaline treatment on developed hybrid composites were investigated. The developed hybrid composites with 20% wt. snake grass and 10% wt. areca fiber present interesting mechanical properties with a tensile strength of 58 MPa, flexural strength of 124 MPa, impact strength of 5.24 kJ/m2, and hardness of 88. The results indicate that maximum mechanical properties were obtained for alkaline-treated fiber composites with 20% wt. snake grass fiber compared to untreated fiber composites owing to better adhesion between the treated fiber and the matrix. The effect of alkaline treatment was analyzed by Fourier transform infrared. The fractured surfaces of tested samples were analyzed by scanning electron microscopy.

The Spatial Orientation and Interaction of Cell Wall Polymers in Bamboo Revealed with a Combination of Imaging Polarized FTIR and Directional Chemical Removal

The mechanical and physical properties of lignocellulosic materials are closely related to the orientation and interaction of the polymers within cell walls. In this work, Imaging Polarized FTIR, combined with directional chemical removal, was applied to characterize the spatial orientation and interaction of cell wall polymers in bamboo fibers and parenchyma cells from two bamboo species. The results demonstrate the cellulose in bamboo fibers is nearly axially oriented whereas it is almost transversely arranged in parenchyma cells. Xylan and lignin are both preferentially oriented alongside cellulose, but with less orientation degre in the parenchyma cells. After lignin removal, the average orientation of xylan and cellulose is little affected, suggesting a strong interaction between cellulose and xylan. Meanwhile, the alkaline treatment significantly weakens the orientation of lignin in both fibers and parenchyma cells, and more significant for the latter, indicating the easy-degradable nature of lignin in parenchyma cells. And, it seemed the lignin and xylan in fibers were more difficult to be removed as compared to parenchyma cells, supporting the assumption that stronger interaction exists between lignin and xylan in the fibers. In a word, it was believed parenchyma cells are more suitable for biorefinery owing to its less ordered and relatively loose molecular assembly, as compared to fibers.

Effect of Alkaline treatment on the characteristics of pineapple leaves fibre and PALF/PP biocomposite

Pineapple leaves fibre (PALF) is one of the natural fibre that has high potential to substitute non-renewable synthetic fibre in thermoplastic products. The PALF were alkali treated with different concentrations of NaOH. Untreated and alkali treated PALF were characterized using Thermal Gravimetric Analysis (TGA) and Scanning Electron Microscopy (SEM) to determine the thermal stability and surface morphology of the fibres respectively. Biocomposites were prepared by reinforced alkali treated and untreated PALF with polypropylene (PP) matrix. Tensile properties and water absorption analysis of PALF/PP biocomposites were studied. Biocomposite with 8 wt.% of alkali treated PALF express excellent thermal stability, with maximum degradation temperature at 270 ℃ which is a 7.17% improvement compared to untreated PALF. This biocomposite also had increased tensile strength (116 MPa) with 43% improvement compared to untreated PALF/PP (66 MPa) biocomposite and had lower water absorption at 6% compared to untreated biocomposite which at 21%. Hence, alkali treated PALF is able to improve the characteristic of PALF and increase the compatibility between fibre and polymer by reducing hemicellulose and lignin components.

Resolution capability of resist patterns and throughput using alkaline treatment under ultrasonic irradiation

Alkaline treatment of the photoresist under ultrasonic irradiation has been investigated to improve the resolution capability of resist patterns with higher throughput. The selectively dissolved phenol resin for the combination of the alkaline treatment with ultrasonic irradiation was increased by 2.3 times compared to the solely alkaline treatment. The sensitizing effect of naphthoquinone diazide (sensitizer) based on phenol was increased to 0.46 against dip treatment of 0.31. As a result, resist sensitivity was increased to 26% and the resolution capability was drastically improved. Consequently, the 0.5 μm line and space resist patterns were resolved completely with fine profile by using the photoresist with a 0.7 μm resolution limit together with g-line exposure machine with a 0.6 μm resolution limit. As a consequence, a high throughput of 25 wafers/min was achieved, which was more than 25 times higher than that of electron beam (EB) lithography.

Comparison of the Morphological and Structural Characteristic of Bioresorbable and Biocompatible Hydroxyapatite-Loaded Biopolymer Composites

Calcium phosphate (CaP)-based ceramic–biopolymer composites can be regarded as innovative bioresorbable coatings for load-bearing implants that can promote the osseointegration process. The carbonated hydroxyapatite (cHAp) phase is the most suitable CaP form, since it has the highest similarity to the mineral phase in human bones. In this paper, we investigated the effect of wet chemical preparation parameters on the formation of different CaP phases and compared their morphological and structural characteristics. The results revealed that the shape and crystallinity of CaP particles were strongly dependent on the post-treatment methods, such as heat or alkaline treatment of as-precipitated powders. In the next step, the optimised cHAp particles have been embedded into two types of biopolymers, such as polyvinyl pyrrolidone (PVP) and cellulose acetate (CA). The pure polymer fibres and the cHAp–biopolymer composites were produced using a novel electrospinning technique. The SEM images showed the differences between the morphology and network of CA and PVP fibres as well as proved the successful attachment of cHAp particles. In both cases, the fibres were partially covered with cHAp clusters. The SEM measurements on samples after one week of immersion in PBS solution evidenced the biodegradability of the cHAp–biopolymer composites.